Abstract:The multi-physics field coupling calculation and bounce characteristics are important methods to measure the performance of contactors. However, the influence of thermal field on the dynamic characteristics of contactors is often ignored in previous bounce mechanics model. Therefore, it is necessary to study the bounce characteristics of contactors under the influence of thermal field. In this paper, the thermal field, electromagnetic characteristic and vibration collision mechanics models of a certain high-power contactor for new energy are established. Real-time interactive transmission and coupling calculation of node parameters including thermal, electromagnetic and mechanical force fields of the contactor are realized. Then, the correctness of the results for the mechanical- electrical-magnetic-thermal multiphysics coupling calculation of contactors is verified by comparing with the experimental results. Finally, the effects of temperature, long-time repeated short-time work and movable components mass on the bounce characteristics of contactors are analyzed. The results can provide a theoretical basis for the safe and reliable operation of new energy supply systems and related facilities
杨文英, 刘兰香, 翟国富. 热场影响下新能源用接触器弹跳特性研究[J]. 电工技术学报, 2019, 34(22): 4687-4698.
Yang Wenying, Liu Lanxiang, Zhai Guofu. The Bounce Characteristics of Contactors for New Energy under the Influence of Thermal Field. Transactions of China Electrotechnical Society, 2019, 34(22): 4687-4698.
[1] 董华军, 司明月, 郭英杰, 等. 触头片结构对新型带铁心的杯状纵磁真空灭弧室磁场影响仿真[J]. 电工技术学报, 2018, 33(11): 2448-2455. Dong Huajun, Si Mingyue, Guo Yingjie, et al.Influence of contact plate structure on magnetic field strength of a new type of cup-shaped axial magnetic field vacuum interrupter with iron core[J]. Transa- ctions of China Electrotechnical Society, 2018, 33(11): 2448-2455. [2] Kawase Y, Tatsuoka S, Yamaguchi T, et al.3-D finite element analysis of operating characteristics of AC electromagnetic contactors[J]. IEEE Transactions on Magnetics, 2006, 30(5): 3244-3247. [3] 董文亮, 郭兴宇, 梁德世, 等. 基于电磁斥力机构的直流真空断路器模块[J]. 电工技术学报, 2018, 33(5): 1068-1075. Dong Wenliang, Guo Xingyu, Liang Deshi, et al.A DC vacuum circuit breaker based on electromagnetic repulsion actuator[J]. Transactions of China Elec- trotechnical Society, 2018, 33(5): 1068-1075. [4] 翟国富, 薄凯, 周学, 等. 直流大功率继电器电弧研究综述[J]. 电工技术学报, 2017, 32(22): 251-263. Zhai Guofu, Bo Kai, Zhou Xue, et al.Investigation on breaking arc in DC high-power relays: a review[J]. Transactions of China Electrotechnical Society, 2017, 32(22): 251-263. [5] 刘颖异, 陈德桂, 纽春萍, 等. 带电压反馈的智能接触器动态特性及触头弹跳的仿真与研究[J]. 中国电机工程学报, 2007, 27(30): 20-25. Liu Yingyi, Chen Degui, Niu Chunping, et al.Analysis and simulation of dynamic behavior and contact bounce for an intelligent contactor with feedback mechanism[J]. Proceedings of the CSEE, 2007, 27(30): 20-25. [6] 荣命哲, 娄建勇, 王小华. 永磁式接触器动触头动作特性仿真分析与试验研究[J]. 中国电机工程学报, 2005, 25(1): 109-113. Rong Mingzhe, Lou Jianyong, Wang Xiaohua.Simulation analysis and experimental research of operating characteristic for moving contact of contactor with permanent magnet actuator[J]. Proceedings of the CSEE, 2005, 25(1): 109-113. [7] 袁洋, 武建文, 蒋原, 等. 双行程螺管式电磁铁动态仿真分析及实验[J]. 电工技术学报, 2018, 33(增刊2): 453-460. Yuan Yang, Wu Jianwen, Jiang Yuan, et al.Dynamic simulation analysis and experiment for double stroke solenoid electromagnet[J]. Transactions of China Electrotechnical Society, 2018, 33(S2): 453-460. [8] 李兴文, 陈德桂, 孙志强, 等. 交流接触器动态过程及触头弹跳的数值分析与实验研究[J]. 中国电机工程学报, 2004, 24(9): 229-233. Li Xingwen, Chen Degui, Sun Zhiqiang, et al.Numerical analysis and experimental investigation of dynamic behavior and contact bounce of AC contactor[J]. Proceedings of the CSEE, 2004, 24(9): 229-233. [9] 杨文英, 刘兰香, 贾楠, 等. 考虑弹跳的直流接触器动态特性计算方法研究[J]. 电器与能效管理技术, 2017, 27(16): 83-88. Yang Wenying, Liu Lanxiang, Jia Nan, et al.Investigation on the calculation method for dynamic characteristics of DC contactor considering bounce[J]. Electrical Appliance and Energy Efficiency Management Technology, 2017, 27(16): 83-88. [10] 温伟杰, 李斌, 李博通, 等. 电磁斥力机构的参数匹配与优化设计[J]. 电工技术学报, 2018, 33(17): 4102-4112. Wen Weijie, Li Bin, Li Botong, et al.Parameters matching and optimal design of the electromagnetic repulsion mechanism[J]. Transactions of China Electrotechnical Society, 2018, 33(17): 4102-4112. [11] 张长坤, 许志红. 基于磁链变量的宽电压智能交流接触器触头弹跳抑制策略[J]. 电工技术学报, 2018, 33(21): 102-110. Zhang Changkun, Xu Zhihong.Contact bounce suppression based on flux linkage of wide voltage range intelligent AC contactor[J]. Transactions of China Electrotechnical Society, 2018, 33(21): 102-110. [12] 赵升. 交流接触器现代设计关键技术研究[D]. 天津: 河北工业大学, 2015. [13] Xiong Jun, He Junjia, Zang Chunyan.Dynamic analysis of contact bounce of aerospace relay based on finite difference method[J]. Chinese Journal of Aeronautics, 2009, 22(3): 262-267. [14] Lambrecht N, Pues H, Zutter D D, et al.Modeling of contact bounce in a transient electromagnetic compatibility test for the analysis and optimization of nonlinear devices[J]. IEEE Transactions on Electro- magnetic Compatibility, 2017, 59(2): 541-544. [15] Hotta K, Inaguchi T.Dependence of contact weld force on arc energy supplied to contact surface in low voltage switches[C]//IEEE 61th Holm Conference on Electrical Contacts, San Diego, 2015: 160-165. [16] Liu Guojin, Liu Haiqiang, Zheng Bin.Thermal simulation of small capacity AC contactor based on ANSYS[C]//Proceedings of 26th International Con- ference on Electrical Contacts, Beijing, 2012: 479-483. [17] 林抒毅, 许志红. 交流电磁阀三维温度特性仿真分析[J]. 中国电机工程学报, 2012, 32(36): 156-164. Lin Shuyi, Xu Zhihong.Simulation and analysis on the three-dimensional temperature field of AC solenoid valves[J]. Proceedings of the CSEE, 2012, 32(36): 156-164. [18] 林抒毅, 许志红. 基于Ansys的电磁阀三维温度场仿真系统[J]. 电器与能效管理技术, 2012, 2: 1-4. Lin Shuyi, Xu Zhihong.Simulation system of solenoid valve in 3D temperature field based on Ansys[J]. Electrical Appliance and Energy Efficiency Management Technology, 2012, 2: 1-4. [19] 曹红奋. 传热学-理论基础及工程应用[M]. 北京: 人民交通出版社, 2006. [20] Leung C H, Lee A, Wang B J.Thermal modeling of electrical contacts in switches and relays[J]. IEEE Transactions on Components, Packaging, and Manu- facturing Technology: Part A, 1996, 19(3): 346-352. [21] Lankarani H M, Nikravesh P E.Continuous contact force models for impact analysis in multibody systems[J]. Nonlinear Dynamics, 1994, 5(2): 193-207. [22] 李超, 徐启峰. J-A模型误差修正和温度特性仿真[J]. 电工技术学报, 2014, 29(9): 232-238. Li Chao, Xu Qifeng.Error modification and temperature simulation of J-A model[J]. Transactions of China Electrotechnical Society, 2014, 29(9): 232-238.