Simulation Analysis of Electromagnetic Acoustic Surface Wave of Steel Plate and Quantitative Defect Detection
Liu Suzhen1,2, Wang Shujuan1,2, Zhang Chuang1,2, Jin Liang3, Yang Qingxin1
1. State Key Laboratory of Reliability and Intelligence of Electrical Equipment Hebei University of Technology Tianjin 300130 China; 2. Key Laboratory of Electromagnetic Field and Electrical Apparatus Reliability of Hebei Province Hebei University of Technology Tianjin 300130 China; 3. Key Laboratory of Advanced Electrical Engineering and Energy Technology Tianjin Polytechnic University Tianjin 300387 China
Abstract:The transduction mechanism of electromagnetic acoustic transducer (EMAT) is closely related to the electromagnetic properties of the material being tested. EMAT responds differently to the different electrical and magnetic properties of the test materials. The electromagnetic acoustic transduction mechanism of ferromagnetic materials is complicated because of its magnetostriction effect and nonlinear magnetization characteristic. Based on the constitutive equation of ferromagnetic materials, electromagnetic acoustic transducer finite element model of steel plate with rectangular flaw was established, considering lorentz force, magnetostriction effect and magnetization force simultaneously. The response characteristics of surface waves to steel defects are simulated and analyzed. The relationships between the flaw size, depth and the amplitude of the reflection and transmission waves were obtained, which laid a foundation for quantitative test of steel plate crack defects. Finally, experiments detecting the standard specimen with different depth defects were conducted to vertify the result of simulation analysis.
刘素贞, 王淑娟, 张闯, 金亮, 杨庆新. 钢板电磁超声表面波的仿真分析及缺陷定量检测[J]. 电工技术学报, 2020, 35(1): 97-105.
Liu Suzhen, Wang Shujuan, Zhang Chuang, Jin Liang, Yang Qingxin. Simulation Analysis of Electromagnetic Acoustic Surface Wave of Steel Plate and Quantitative Defect Detection. Transactions of China Electrotechnical Society, 2020, 35(1): 97-105.
[1] Reddy K A.Evaluation of stainless steel materials[J]. Materials Today Proceedings, 2017, 4(8): 7302-7312. [2] Kang Lei, Zhang Chao, Dixon S, et al.Enhancement of ultrasonic signal using a new design of Rayleigh-wave electromagnetic acoustic transducer[J]. NDT & E International, 2017, 86: 36-43. [3] Yang Lijian, Li Chunhua, Liu Mingming, et al.Simulation and analysis of surface wave based on finite element method[C]//Fifth International Conference on Intelligent Networks & Intelligent Systems, Tianjin, China, 2012: 209-212. [4] 时亚, 石文泽, 陈果, 等. 钢轨踏面检测电磁超声表面波换能器优化设计[J]. 仪器仪表学报, 2018, 39(8): 239-249. Shi Ya, Shi Wenze, Chen Guo, et al.Optimized design of surface wave electromagnetic acoustic transducer for rail tread testing[J]. Chinese Journal of Scientific Instrument, 2018, 39(8): 239-249. [5] Gharaibeh Y, Sanderson R, Mudge P, et al.Investigation of the behaviour of selected ultrasonic guided wave modes to inspect rails for long-range testing and monitoring[J]. Proceedings of the Institution of Mechanical Engineers Part F: Journal of Rail & Rapid Transit, 2011, 1(3): 1-14. [6] Pei Yifei.Crack detection of railway turnouts using piezoelectric sensors[D]. Hong Kong: The Hong Kong Polytechnic University, 2014. [7] Jian Xiaoming, Dixon S, Edwards R S, et al.Coupling mechanism of an EMAT[J]. Ultrasonics, 2006, 44(8): 653-656. [8] 吕敬祥, 刘国强. 磁声电无损检测及改进的EMD消噪方法[J]. 电工技术学报, 2018, 33(17): 3935-3942. Lü Jingxiang, Liu Guoqiang.Magneto-acousto-electrical NDT and improved EMD de-noising algorithm[J]. Transactions of China Electrotechnical Society, 2018, 33(17): 3935-3942. [9] Edwards R S, Dixon S, Jian X.Characterisation of defects in the railhead using ultrasonic surface waves[J]. NDT & E International, 2006, 39(6): 468-475. [10] 翟国富, 梁宝, 贾文斌, 等 .骨架型电磁超声相控阵换能器设计[J]. 中国电机工程学报, 2018, 29(1): 1-7. Zhai Guofu, Liang Bao, Jia Wenbin, et al.Design of skeleton-type electromagnetic ultrasonic phased array transducer[J]. Proceedings of the CSEE, 2018, 29(1): 1-7. [11] Seher M, Nagy P B.On the separation of lorentz and magnetization forces in the transduction mechanism of Electromagnetic acoustic transducers (EMATs)[J]. NDT & E International, 2016, 84: 1-10. [12] Kim H J, Ju S L, Kim H W, et al.Numerical simulation of guided waves using equivalent source model of magnetostrictive patch transducers[J]. Smart Materials & Structures, 2015, 24(24): 15006-15023. [13] 金亮, 寇晓斐, 郭富坤, 等. 基于电磁超声换能器的铁磁材料电磁声发射检测方法[J]. 电工技术学报, 2017, 32(18): 98-105. Jin Liang, Kou Xiaofei, Guo Fukun, et al.Electromagnetic acoustic emission detection method of ferromagnetic materials based on EMAT[J]. Transactions of China Electrotechnical Society, 2017, 32(18):98-105. [14] 刘素贞, 武云海, 张闯, 等. 静态偏置磁场强度对铁磁材料电磁超声换能机制的影响[J]. 电工技术学报, 2018, 33(9): 2148-2154. Liu Suzhen, Wu Yunhai, Zhang Chuang, et al.Effect of static bias magnetic field on electromagnetic ultrasonic transducer mechanism in ferromagnetic materials[J]. Transactions of China Electrotechnical Society, 2018, 33(9): 2148-2154. [15] Ribichini R, Cegla F, Nagy P B, et al.Evaluation of electromagnetic acoustic transducer performance on steel material[J]. NDT & E International, 2011, 45(1): 32-38. [16] Han S W, Cho S H, Jang G W, et al.Non-contact inspection of rail surface and internal defects based on electromagnetic ultrasonic transducers[J]. Journal of Intelligent Material Systems & Structures, 2016, 27(3): 427-434. [17] Meitzler T J, Smith G, Charbeneau M, et al.Crack detection in armor plates using ultrasonic techniques[J]. Materials Evaluation, 2008, 66(6): 2311-2369. [18] Gavrić L.Computation of propagative waves in free rail using a finite element technique[J]. Journal of Sound & Vibration, 1995, 185(3): 531-543. [19] 朱翔, 李天匀, 赵耀. 含环向表面裂纹圆柱壳的波传播特性研究[J]. 力学学报, 2007, 39(1): 119-124. Zhu Xiang, Li Tianyun, Zhao Yao.Wave propagation characteristics of cylindrical shells with circumferential surface crack[J]. Chinese Journal of Theoretical and Applied Mechanics, 2007, 39(1): 119-124. [20] Kim B, Roh Y.Simple expressions of the reflection and transmission coefficients of fundamental Lamb waves by a rectangular notch[J]. Ultraonics, 2011, 51(6): 734-744. [21] 刘素贞, 张严伟, 张闯, 等. 电磁超声管道周向兰姆波仿真分析及缺陷检测特性研究[J]. 电工技术学报, 2017, 32(22): 144-151. Liu Suzhen, Zhang Yanwei, Zhang Chuang, et al.Research on simulation analysis of electromagnetic ultrasonic circumferential Lamb waves and defect feature detection in pipeline[J]. Transactions of China Electrotechnical Society, 2017, 32(22): 144-151. [22] Ashigwuike E C, Ushie O J, Mackay R, et al.A study of the transduction mechanisms of electromagnetic acoustic transducers (EMATs) on pipe steel materials[J]. Sensors & Actuators A Physical, 2015, 229: 154-165.