Research on Characteristics of Single-Phase AC Excitation Method for Aircraft Wound Rotor Synchronous Machine
Li Liqiang1, Zhang Zhuoran1, Bian Weixiao1, Li Jincai2, Qin Xiaowei3
1. College of Automation Engineering Nanjing University of Aeronautics and Astronautics Nanjing 211106 China; 2. Wuxi Research Institute Nanjing University of Aeronautics and Astronautics Wuxi 214188 China; 3. Shanghai Generator Plant Shanghai Electric Power Equipment Co. Ltd Shanghai 200240 China
Abstract:The single-phase AC excitation method is one of the leading solutions to the excitation problem during the starting process of the wound rotor synchronous starter/generator (WRSSG). It does not need to change the structure of the main exciter (ME), has low requirements for the excitation power supply, and is easy to implement. The single-phase AC excitation method transfers energy to the rotor side through a pulsating magnetic field. Due to the presence of nonlinear components in the ME rotor circuit, the operating mechanism of the circuit is complex. After analyzing the basic principles and working characteristics of single-phase AC excitation methods, this paper proposes starting excitation strategies. Firstly, the performance requirements for ME in the starting mode are proposed, and the parameters of the 12 kV·A WRSSG are introduced. Then, similar to a single-phase asynchronous motor, the ideal mathematical model of a single-phase ME is established, and the ME's no-load rotor EMF is derived. The brushless excitation system, composed of the ME, rotating rectifier (RR), and main generator (MG) field winding, is a nonlinear, multivariable, and strongly coupled system. To accurately calculate the performance of the single-phase ME brushless excitation system, a field-circuit coupling simulation model is established. ME is modeled using the finite element (FE) method, while RR and MG field windings use a circuit model. Through parameterized simulation, the influence of the excitation voltage Uef and the excitation frequency f1 on the performance characteristics of the single-phase AC excitation method is explored. Simulation results show that the higher the excitation voltage Uef, the higher the ME excitation current Ief and ME output current IF. The excitation efficiency η slightly increases as Uef increases. Moreover, Uef does not influence the variation trend of the ME output current IF with the machine speed n. The excitation frequency f1 has a significant influence on the characteristics of the single-phase AC excitation method. When the excitation frequency is low, the IF-n curve of ME is close to that of DC excitation, and IF increases with the increase of n. When the excitation frequency is high enough, the ME output current almost does not vary with speed changes, a characteristic known as an approximate “constant current source”. In this condition, the electromagnetic torque of ME is minimal, close to 0, but the output current and excitation efficiency are not high. Accordingly, two single-phase AC excitation strategies are proposed: (1) Using the “constant voltage and constant frequency” strategy throughout the whole starting process. (2) Using the “constant voltage and constant frequency” AC excitation in the low-speed stage, and using the “variable voltage and constant frequency” AC excitation in the high-speed stage to achieve online flux weakening. Finally, a 12 kV·A WRSSG prototype is manufactured. The experiments involving different speeds, excitation voltages, and excitation frequencies are carried out. The results align well with the simulation results, proving the accuracy of the established FE field-circuit coupling simulation model. The following conclusions can be drawn. (1) When f1 is greater than 0.5fm, the ME has the characteristics of an approximate “constant current source”, without the need for real-time adjustment of the external excitation power supply. (2) When f1 is greater than 0.5fm, the drag torque generated by ME is small, which reduces the burden of MG during the starting process. (3) The output current and excitation efficiency of the ME are not high, and the excitation efficiency is about 0.1 to 0.3.
李立强, 张卓然, 卞魏啸, 李进才, 秦小伟. 航空三级式无刷同步电机单相交流励磁特性研究[J]. 电工技术学报, 2026, 41(4): 1100-1113.
Li Liqiang, Zhang Zhuoran, Bian Weixiao, Li Jincai, Qin Xiaowei. Research on Characteristics of Single-Phase AC Excitation Method for Aircraft Wound Rotor Synchronous Machine. Transactions of China Electrotechnical Society, 2026, 41(4): 1100-1113.
[1] Sarlioglu B, Morris C T.More electric aircraft: review, challenges, and opportunities for commercial transport aircraft[J]. IEEE Transactions on Trans- portation Electrification, 2015, 1(1): 54-64. [2] 付兴贺, 江政龙, 吕鸿飞, 等. 电励磁同步电机无刷励磁与转矩密度提升技术发展综述[J]. 电工技术学报, 2022, 37(7): 1689-1702. Fu Xinghe, Jiang Zhenglong, Lü Hongfei, et al.Review of the blushless excitation and torque density improvement in wound field synchronous motors[J]. Transactions of China Electrotechnical Society, 2022, 37(7): 1689-1702. [3] 张卓然, 于立, 李进才, 等. 飞机电气化背景下的先进航空电机系统[J]. 南京航空航天大学学报, 2017, 49(5): 622-634. Zhang Zhuoran, Yu Li, Li Jincai, et al.Key tech- nologies of advanced aircraft electrical machine systems for aviation electrification[J]. Journal of Nanjing University of Aeronautics & Astronautics, 2017, 49(5): 622-634. [4] 李进才, 李涵琪, 张卓然, 等. 航空油冷三级式无刷发电机流固耦合传热研究及散热优化[J]. 电工技术学报, 2024, 39(22): 7030-7044. Li Jincai, Li Hanqi, Zhang Zhuoran, et al.Research on fluid-solid coupling heat transfer and optimization of heat dissipation in the aircraft oil-cooled wound rotor synchronous generator[J]. Transactions of China Electrotechnical Society, 2024, 39(22): 7030-7044. [5] Jiao Ningfei, Li Zijie, Mao Shuai, et al.Aircraft brushless wound-rotor synchronous starter-generator: a technology review[J]. IEEE Transactions on Power Electronics, 2023, 38(6): 7558-7574. [6] Xu Mingzhou, Pearson W T, Anghel C E, et al. Gas turbine engine starter generator with switchable exciter stator windings: US6768278[P].2004-07-27. [7] Xu Mingzhou, Pearson W T, Anghel C E, et al. Gas turbine engine starter generator with multiple windings on each exciter stator pole: US6906479[P].2005- 06-14. [8] Li Jincai, Zhang Zhuoran, Lu Jiawei, et al.Investi- gation and analysis of a new shaded-pole main exciter for aircraft starter-generator[J]. IEEE Transactions on Magnetics, 2017, 53(11): 8209604. [9] Li Jincai, Zhang Zhuoran, Lu Jiawei, et al.Design and characterization of a single-phase main exciter for aircraft wound-rotor synchronous starter-generator[J]. IEEE Transactions on Magnetics, 2018, 54(11): 8206805. [10] 蔡正友, 魏佳丹, 胡文枝, 等. 基于改进同步解调方式的三级式同步电机无位置传感器起动控制[J]. 电工技术学报, 2024, 39(14): 4353-4365. Cai Zhengyou, Wei Jiadan, Hu Wenzhi, et al.Sensorless starting control of three-stage synchronous machines based on improved synchronous demodu- lation scheme[J]. Transactions of China Electro- technical Society, 2024, 39(14): 4353-4365. [11] Shilling W J, Baker D E. Starter generator system with two stator exciter windings: US4743777[P].1988-05-10. [12] Taneja D N, Huang Hao, Padgett G A, et al. Dual- structured aircraft engine starter/generator: US7687928[P].2010-03-30. [13] Waters M L. Field excitation system for synchronous machines utilizing a rotating transformer brushless exciter generating combination: US3908161[P].1975- 09-23. [14] Dhyanchand P J. Excitation system for a brushless generator having separate AC and DC exciter field windings: US4939441[P].1990-07-03. [15] Huang Hao, Karipides D, Abbas M, et al. Aircraft engine starter/generator and controller: US7508086[P].2009-03-24. [16] Glennon T F, Mehl B R, Thollot P, et al. Brushless generator having AC excitation in generating and starting modes: US5068590[P].1991-11-26. [17] Huang Hao, Gataric S, Karipides D D, et al. Aircraft engine starting/generating system and method of control: US8148834[P].2012-04-03. [18] 郑晔明, 张建忠. 基于单母线电流传感器的三相永磁同步电机驱动方法[J]. 电工技术学报, 2023, 38(19): 5164-5175. Zheng Yeming, Zhang Jianzhong.A single DC-link current sensor drive technology of three-phase per- manent magnet synchronous motor[J]. Transactions of China Electrotechnical Society, 2023, 38(19): 5164-5175. [19] Griffo A, Wrobel R, Mellor P H, et al.Design and characterization of a three-phase brushless exciter for aircraft starter/generator[J]. IEEE Transactions on Industry Applications, 2013, 49(5): 2106-2115. [20] Zhang Zan, Liu Weiguo, Zhao Dongdong, et al.Steady-state performance evaluations of three-phase brushless asynchronous excitation system for aircraft starter/generator[J]. IET Electric Power Applications, 2016, 10(8): 788-798. [21] Jiao Ningfei, Liu Weiguo, Zhang Zan, et al.Field current estimation for wound-rotor synchronous starter- generator with asynchronous brushless exciters[J]. IEEE Transactions on Energy Conversion, 2017, 32(4): 1554-1561. [22] Deriszadeh A, Ćalasan M P, Alaei A, et al.A novel field current estimation method for brushless wound- field synchronous machine[J]. IEEE Transactions on Transportation Electrification, 2022, 8(3): 3524-3533. [23] Jiao Ningfei, Liu Weiguo, Meng Tao, et al.Design and control of a two-phase brushless exciter for aircraft wound-rotor synchronous starter/generator in the starting mode[J]. IEEE Transactions on Power Electronics, 2016, 31(6): 4452-4461. [24] Jiao Ningfei, Liu Weiguo, Meng Tao, et al.Detailed excitation control methods for two-phase brushless exciter of the wound-rotor synchronous starter/generator in the starting mode[J]. IEEE Transactions on Indu- stry Applications, 2017, 53(1): 115-123. [25] 焦宁飞. 基于两相励磁机的多级式无刷同步起动/发电系统起动阶段关键技术研究[D]. 西安: 西北工业大学, 2017. Jiao Ningfei.Research on key technologies of multi-stage brushless synchronous starter/generator based on two-phase exciter in the starting mode[D]. Xi’an: Northwestern Polytechnical University, 2017. [26] Rozman G I, Markunas A L, Nuechterlein P E. Starter/ generator system with variable-frequency exciter control: US5594322[P].1997-01-14. [27] 马鹏. 航空无刷同步起动/发电系统的起动控制技术[D]. 西安: 西北工业大学, 2016. Ma Peng.Starting control techniques of aviation brushless synchronous integrated starter/generator system[D]. Xi’an: Northwestern Polytechnical University, 2016. [28] Deriszadeh A, Karabasoglu O, Baris Ozturk S.Exci- tation procedure for brushless wound-rotor synchronous starter generator with seamless transitions[J]. IET Power Electronics, 2019, 12(11): 2873-2883. [29] 魏佳丹, 杨溢炜, 周波, 等. 三级式同步电机起动过程交直流励磁一体化控制[J]. 电工技术学报, 2015, 30(10): 138-146. Wei Jiadan, Yang Yiwei, Zhou Bo, et al.The integrated AC-DC excitation control method for the three-stage synchronous machine in the starting processing[J]. Transactions of China Electrotechnical Society, 2015, 30(10): 138-146. [30] 杨溢炜. 三级式同步电机的起动控制策略研究[D]. 南京: 南京航空航天大学, 2013. Yang Yiwei.Starting control strategy for a three stage synchronous machine[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2013. [31] Nuzzo S, Bolognesi P, Decuzzi G, et al.A consequent- pole hybrid exciter for synchronous generators[J]. IEEE Transactions on Energy Conversion, 2021, 36(1): 368-379. [32] 汪波, 徐文翰, 查陈诚, 等. 多三相分布式绕组和集中式绕组永磁磁阻电机对比研究[J]. 电工技术学报, 2024, 39(10): 2984-2994. Wang Bo, Xu Wenhan, Zha Chencheng, et al.Comparative study on triple 3-phase PMA-SynRM with distributed winding and concentrated winding[J]. Transactions of China Electrotechnical Society, 2024, 39(10): 2984-2994. [33] Qu Zhaoyang, Zhang Zhuoran, Li Jincai, et al.Investigation of nonlinear PI multi-loop control strategy for aircraft HVDC generator system with wound rotor synchronous machine[J]. CES Transa- ctions on Electrical Machines and Systems, 2023, 7(1): 92-99. [34] 石珩. 航空三级式同步电机高压直流起动发电系统控制技术研究[D]. 南京: 南京航空航天大学, 2024. Shi Heng.Research on control technologies of three-stage brushless synchronous machine for aircraft HVDC starter/generator system[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2024.