Research and Design of a Three-Port DC-DC Converter System with Integrated Wireless Power Transfer Capability
Xiong Xuwei1, Xu Song1, Nie Pengqiang1, Wang Miao1, Jiang Wei2
1. School of Automation Jiangsu University of Science and Technology Zhenjiang 212000 China; 2. College of Intelligent Manufacturing Yangzhou Polytechnic Institute Yangzhou 225000 China
Abstract:Renewable energy systems have gained continuous attention for achieving “carbon peak” and “carbon neutrality”, especially DC conversion technologies for renewable energy conversions. Multi-port converter (MPC) has been widely applied in renewable energy systems and electric vehicles due to the characteristics of low cost, high efficiency, and high power density. The non-isolated MPC suffers poor stability due to insufficient electrical isolation between ports. In contrast, isolated converters are often more complex and less flexible. Wireless power transfer (WPT) technology offers convenience, safety, flexibility, and the ability to charge multiple devices, effectively achieving electrical isolation between input and load ports. Thus, combined with WPT and MPC technologies, this paper proposes a three-port DC-DC converter with integrated wireless power transfer capability. The proposed topology facilitates DC power transfer between multiple DC sources with the same or different voltage levels. It enables wireless power transfer between DC sources and load by introducing WPT coupling technologies. The system achieves non-contact hot plug & play between DC loads and the power grid side, which indirectly isolates the impact of the load on the power grid. The system employs a hybrid power flow control method, with dual half-bridge micro-inverters providing the dual input ports. The load port is wirelessly coupled through an LCL-LCL-type resonant coupling network connected to a full-bridge rectifier. This three-port topology is simple and highly flexible, allowing free power transmission between dual input sources, with the two sources sharing one LCL resonant tank for power transmission to the load without any additional circuit components. System control strategies can be divided into two phases: Phase1: pulse width modulation (PWM) controls the power flow between two DC sources by controlling the average DC offset current in the LCL resonant tank, enabling bidirectional power transmission; Phase 2: phase shift modulation (PSM) control method adjusts the wireless output power for DC load. These two control loops can operate independently or be combined for comprehensive control. The absence of coupling between these methods enhances the stability and effectiveness of each control function. Additionally, the system allows for dual input ports with unbalanced voltage levels. Firstly, a dual-sided LCL resonant coupling network model is established based on the AC impedance method to analyze its frequency limitations under constant voltage and constant current output characteristics. Secondly, the system topology’s various operating states are analyzed based on switching modes. The overall system model is developed using time-domain analysis, and a small-signal model of the resonant coupling network is established to determine the primary-side PWM control and secondary-side PSM control strategies. Thirdly, a simulation model is built in PSIM to verify the system’s functionality. Matlab/Simulink is used to optimize the parameters of the compensation network. Finally, an experimental platform is set up in a microgrid and energy storage interconnected system to evaluate the system's dynamic characteristics under different voltage levels and load conditions, efficiency variations, steady-state control performance of the closed-loop controller, and dynamic response characteristics. Experimental results show that under dual inputs of DC 36 V with only wireless output, the system achieves a peak efficiency of 93.6% and load-independent constant current output performance. The system effectively controls the power flow direction and magnitude between the primary-side energy ports, and the designed controller maintains stable load power even under sudden changes in load resistance and voltage levels at the dual half-bridge energy ports. The controller also demonstrates good robustness and dynamic response performance.
熊栩巍, 徐松, 聂鹏强, 王苗, 蒋伟. 集成无线电能传输功能的三端口DC-DC功率变换系统研究与设计[J]. 电工技术学报, 2025, 40(12): 3815-3827.
Xiong Xuwei, Xu Song, Nie Pengqiang, Wang Miao, Jiang Wei. Research and Design of a Three-Port DC-DC Converter System with Integrated Wireless Power Transfer Capability. Transactions of China Electrotechnical Society, 2025, 40(12): 3815-3827.
[1] 刘计龙, 陈鹏, 肖飞, 等. 面向舰船综合电力系统的10 kV/2 MW模块化多电平双向直流变换器控制策略[J]. 电工技术学报, 2023, 38(4): 983-997. Liu Jilong, Chen Peng, Xiao Fei, et al.Control strategy of 10 kV/2 MW modular multilevel bidi-rectional DC-DC converter for vessel integrated power system[J]. Transactions of China Electro-technical Society, 2023, 38(4): 983-997. [2] 廖志贤, 李彬彬, 索之闻, 等. 磁集成三端口电力电子变压器的改进控制方法[J]. 电力系统自动化, 2023, 47(11): 133-143. Liao Zhixian, Li Binbin, Suo Zhiwen, et al.Improved control method for three-port power electronic transformer based on magnetic integration[J]. Auto-mation of Electric Power Systems, 2023, 47(11): 133-143. [3] 杨奕, 张葛, 曹桂梅, 等. 基于多线圈阵列的单管无线电能传输电路优化[J]. 电工技术学报, 2023, 38(20): 5398-5410. Yang Yi, Zhang Ge, Cao Guimei, et al.Optimization on single-switch wireless power transfer circuit based on multi-coils array[J]. Transactions of China Elec-trotechnical Society, 2023, 38(20): 5398-5410. [4] 何晓坤, 胡仁杰, 陈武. 一种适用于新能源中压直流汇集的无环流零电流软开关三电平谐振式复合全桥变换器[J]. 电工技术学报, 2023, 38(19): 5274-5287. He Xiaokun, Hu Renjie, Chen Wu.A novel circulating current free zero current switching three-level resonant composite full bridge converter for new energy medium voltage DC collection system[J]. Transactions of China Electrotechnical Society, 2023, 38(19): 5274-5287. [5] Li Haoran, Zhang Zhiliang, Wang Shengdong, et al.A 300-kHz 6.6-kW SiC bidirectional LLC onboard charger[J]. IEEE Transactions on Industrial Elec-tronics, 2020, 67(2): 1435-1445. [6] Pannala S, Patari N, Srivastava A K, et al.Effective control and management scheme for isolated and grid connected DC microgrid[J]. IEEE Transactions on Industry Applications, 2020, 56(6): 6767-6780. [7] Yang Weiye, Ma Jianjun, Zhu Miao, et al.Open-circuit fault diagnosis and tolerant method of multiport triple active-bridge DC-DC converter[J]. IEEE Transactions on Industry Applications, 2023, 59(5): 5473-5487. [8] 周玮, 郑宇锋, 陈泽林, 等. 基于副边解耦极板的电容式无线电能传输系统拾取端失谐评估[J]. 电力系统自动化, 2024, 48(3): 142-149. Zhou Wei, Zheng Yufeng, Chen Zelin, et al.Detuning estimation of pickup loop in capacitive wireless power transfer system based on secondary-side decoupled capacitive coupler[J]. Automation of Electric Power Systems, 2024, 48(3): 142-149. [9] 黄东晓. 计及交叉耦合的多负载磁耦合无线电能传输系统特性分析[J]. 电气技术, 2023, 24(4): 9-14, 21. Huang Dongxiao.Analysis of transmission characte-ristics of multi-loads wireless power transfer system with cross-coupling[J]. Electrical Engineering, 2023, 24(4): 9-14, 21. [10] Mungekar S, Mallik A.An improved GHA-enabled steady state model-derived semiconductor loss optimization for a three-port C3L3 resonant con-verter[J]. IEEE Transactions on Power Electronics, 2024, 39(6): 7654-7674. [11] Wang Kaixuan, Wu Fengjiang, Su Jianyong, et al.Three-phase single-stage three-port high-frequency isolated DC-AC converter[J]. IEEE Transactions on Power Electronics, 2023, 38(9): 11113-11124. [12] Aljarajreh H, Lu D D C, Siwakoti Y P, et al. A nonisolated three-port DC-DC converter with two bidirectional ports and fewer components[J]. IEEE Transactions on Power Electronics, 2022, 37(7): 8207-8216. [13] 侯信宇, 夏卉, 石勇. 三线圈无线电能传输系统分段补偿技术研究[J]. 电源学报, 2023, 21(6): 49-56. Hou Xinyu, Xia Hui, Shi Yong.Research on segmented compensation technology for three-coil WPT system[J]. Journal of Power Supply, 2023, 21(6): 49-56. [14] Uno M, Sato M, Tada Y, et al.Partially isolated multiport converter with automatic current balancing interleaved PWM converter and improved transformer utilization for EV batteries[J]. IEEE Transactions on Transportation Electrification, 2023, 9(1): 1273-1288. [15] 张杰, 赵航, 许知博, 等. 磁耦合谐振式无线电能传输系统变电容调谐控制方法研究[J]. 电源学报, 2023, 21(6): 102-110. Zhang Jie, Zhao Hang, Xu Zhibo, et al.Variable capacitance tuning control method for magnetically-coupled resonant wireless power transfer system[J]. Journal of Power Supply, 2023, 21(6): 102-110. [16] Regensburger B, Sinha S, Kumar A, et al.High-performance multi-MHz capacitive wireless power transfer system for EV charging utilizing interleaved-foil coupled inductors[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2022, 10(1): 35-51. [17] 李江南, 李锐华, 胡波. 一种单发射多接收磁耦合式多频谐振无线电能传输方法[J]. 电气技术, 2023, 24(11): 1-9, 27. Li Jiangnan, Li Ruihua, Hu Bo.A single-transmitter-multiple-receiver magnetic coupling multi-frequency resonant wireless power transfer method[J]. Electrical Engineering, 2023, 24(11): 1-9, 27. [18] 唐丁源, 周玮, 黄亮, 等. 具有恒压输出特性的电场耦合式动态无线电能传输技术[J]. 电工技术学报, 2023, 38(20): 5385-5397. Tang Dingyuan, Zhou Wei, Huang Liang, et al.Dynamic electric-filed coupled wireless power transfer system with constant voltage output characteristics[J]. Transactions of China Electrotechnical Society, 2023, 38(20): 5385-5397. [19] Zhou Lingyun, Liu Shunpan, Li Yundi, et al.Efficiency optimization of LCC-S compensated multiple-receiver bidirectional WPT system for stackers in automated storage and retrieval systems[J]. IEEE Transactions on Power Electronics, 2022, 37(12): 15693-15705.