Abstract:The soft magnetic composite (SMC) material is made from metal particles insulated each other through mold pressing. The SMC material has unique properties such as isotropic magnetic properties and very low eddy current losses, however the hysteresis loss is greater and the magnetic permeability is lower than silicon steel sheet. So the difference with silicon steel sheet need to be researched deeply in regard to the application and magnetic performance. In this paper the magnetic characteristic of the SMC material is tested based on annular specimen method firstly, the demagnetization curve and the iron loss curve in different frequency are received. To compare and analyze the performance difference between silicon steel sheet and the SMC material in electric machines, two permanent magnet synchronous motors in which one is made of silicon steel sheet and the other is made of SMC material are designed. The magnetic field and the iron loss are computed and analyzed, especially the iron loss variation law in different frequency is derived through the simulation. The two prototypes are manufactured at last, the calculation validity is verified and the application range for the SMC material can be summarized through comparing the performance difference in the two prototypes according to the tested data.
赵国新, 孔德财, 高晓林. 软磁复合材料与硅钢片材料的永磁电机性能差异研究[J]. 电工技术学报, 2018, 33(zk1): 75-81.
Zhao Guoxin, Kong Decai, Gao Xiaolin. Performance Difference Study on Permanent Magnet Synchronous Motor Based on Soft Magnetic Composite Material and Silicon Steel Sheet. Transactions of China Electrotechnical Society, 2018, 33(zk1): 75-81.
[1] 刘光伟, 赵新刚, 张凤阁. 高速永磁爪极电机铁耗与空气摩擦损耗计算[J]. 电工技术学报, 2015, 30(2): 148-154. Liu Guangwei, Zhao Xingang, Zhang Fengge.Iron loss and air friction loss for high speed permanent magnet claw pole machines[J]. Transactions of China Electrical Society, 2015, 30(2): 148-154. [2] 窦一平, 郭有光, 朱建国. 软磁复合材料在电机中的应用[J]. 电工技术学报, 2007, 22(11): 46-51. Dou Yiping, Guo Youguang, Zhu Jianguo.Soft magnetic composite materials and their applications in electrical machines[J]. Transactions of China Electrical Society, 2007, 22(11): 46-51. [3] 黄允凯, 朱建国, 胡虔生. 采用软磁复合材料设计高速爪极式永磁电机[J]. 电机与控制应用, 2007, 34(12): 6-10. Huang Yunkai, Zhu Jianguo, Hu Qiansheng.Design of a high speed claw-pole permanent magnet motor with soft magnetic composite core[J]. Electric Machines and Control Application, 2007, 34(12): 6-10. [4] 邓秋玲, 黄守道, 许志伟, 等. 软磁复合材料在轴向磁场永磁风力发电机中的应用[J]. 微特电机, 2010, 38(1): 21-23. Deng Qiuling, Huang Shoudao, Xu Zhiwei, et al.Application of soft magnetic composite material in axial flux PM wind generators[J]. Small and Special Electrical Machines, 2010, 38(1): 21-23. [5] Dou Yiping, Guo Youguang, Zhu Jianguo.Investigation of motor topologies for SMC application[C]//Proceedings of International Conference on Electrical Machines and Systems, Seoul, Korea, 2007: 695-698. [6] Huang Yunkai, Zhu Jianguo, Guo Youguang.Thermal analysis of high speed SMC motor based on thermal network and 3-D FEA with rotational core loss induced[J]. IEEE Transactions on Magnetics, 2009, 45(10): 4680-4683. [7] Ishikawa T, Takahashi K, Ho Q V, et al.Analysis of novel brushless DC motors made of soft magnetic composite core[J]. IEEE Transactions on Magnetics, 2012, 48(2): 971-974. [8] Fukuda T, Morimotor M.Load characteristics of induction motor made of soft magnetic composite (SMC)[C]// International Conference on Electrical Machines and System, Incheon, South Korea, 2008: 53-56. [9] Stumberger B, Hamler A, Gorican V, et al.Accuracy of iron loss estimation in induction motors by using different iron loss models[J]. Journal of Magnetism and Magnetic Materials, 2004, 276(1): 1723-1725. [10] 张冬冬, 赵海森, 王义龙,等. 用于电机损耗精细化分析的分段变系数铁耗计算模型[J]. 电工技术学报, 2016, 31(15): 16-24. Zhang Dongdong, Zhao Haisen, Wang Yilong, et al.A piecewise variable coefficient model for precise analysis on iron losses of electrical machines[J]. Transactions of China Electrical Society, 2016, 31(15): 16-24. [11] 孔晓光, 王凤翔, 邢军强. 高速永磁电机的损耗计算与温度场分析[J]. 电工技术学报, 2012, 27(9): 166-173. Kong Xiaoguang, Wang Fengxiang, Xing Junqiang.Losses calculation and temperature field analysis of high speed permanent magnet machines[J]. Transactions of China Electrical Society, 2012, 27(9): 166-173.