Stray Capacitances Influences and Windings Layout of the Integrated-Transformer in the Input-Series Converter
Meng Tao1, An Yanhua1, Ben Hongqi2
1. College of Mechanical Engineering Heilongjiang University Harbin 150080 China; 2. College of Electrical Engineering and Automation Harbin Institute of Technology Harbin 150001 China
Abstract:The input-series converters based on transformer-integration have the advantages of active input voltage sharing of each series-module and simple structure, which are suitable for high-input voltage multiple-output applications. In the high voltage applications, these converters can be affected seriously by the energy stored in their integrated-transformers’ stray capacitances. Taking this type of input-series two-transistor flyback converter as the object, the influence of the integrated-transformer’s stray capacitances was investigated. Energy storage of stray capacitances in the primary windings of the integrated-transformer was analyzed, and a winding layout scheme of the integrated-transformer was proposed to suppress the influence of stray capacitances. Finally, experiments were carried out on an experimental prototype of this type of input-series converter, which verified the theoretical analysis and feasibility of the proposed scheme.
孟涛, 安彦桦, 贲洪奇. 输入串联型变换器集成变压器的分布电容影响机制与绕组布局方法[J]. 电工技术学报, 2021, 36(24): 5272-5282.
Meng Tao, An Yanhua, Ben Hongqi. Stray Capacitances Influences and Windings Layout of the Integrated-Transformer in the Input-Series Converter. Transactions of China Electrotechnical Society, 2021, 36(24): 5272-5282.
[1] 杨超, 许海平, 袁志宝, 等. 双PWM控制下三电平半桥隔离型双向DC-DC变换器的全局最小峰值电流研究[J]. 电工技术学报, 2020, 35(8): 1679-1689. Yang Chao, Xu Haiping, Yuan Zhibao, et al.Global minimum peak current control of the three level isolated half-bridge bi-directional DC-DC converters with PWM-phase-shifting control[J]. Transactions of China Electrotechnical Society, 2020, 35(8): 1679-1689. [2] Chen Xiliang, Chen Wenjie, Yang Xu, et al.Research on a 4000V ultrahigh input switched mode power supply using series connected MOSFETs[J]. IEEE Transactions on Power Electronics, 2018, 33(7): 5995-6011. [3] 杨博, 葛琼璇, 赵鲁, 等. 基于输入串联输出并联的双向全桥串联谐振DC-DC变换器系统控制策略研究[J]. 电工技术学报, 2020, 35(12): 2574-2584. Yang Bo, Ge Qiongxuan, Zhao Lu, et al.Control strategy of dual bridge series resonant DC-DC converter system based on input series output parallel connection[J]. Transactions of China Electrotechnical Society, 2020, 35(12): 2574-2584. [4] 方天治, 张先云, 黄淳, 等. 输入串联输出并联LCL型并网逆变器系统的目标多重化控制策略[J]. 电工技术学报, 2019, 34(6): 1189-1200. Fang Tianzhi, Zhang Xianyun, Huang Chun, et al.Control strategy to reach multiple objectives for input-series-output-parallel LCL-type grid-connected inverter system[J]. Transactions of China Electro- technical Society, 2019, 34(6): 1189-1200. [5] Qu Lu, Zhang Donglai, Zhang Bohan.Input voltage sharing control scheme for input series and output parallel connected DC-DC converters based on peak current control[J]. IEEE Transactions on Industrial Electronics, 2019, 66(1): 429-439. [6] Chen Wu, Fu Xinghe, Xue Chenyang, et al.Indirect input-series output-parallel DC-DC full-bridge con- verter system based on asymmetric pulsewidth modulation control strategy[J]. IEEE Transactions on Power Electronics, 2019, 34(4): 3164-3177. [7] 黄先进, 赵娟, 游小杰, 等. 一种基于输入串联输出并联移相全桥变换器的改进交错控制方法[J]. 电工技术学报, 2020, 32(增刊1): 81-90. Huang Xianjin, Zhao Juan, You Xiaojie, et al.An improved interlace control method based on input series output parallel phase-shift full-bridge con- verter[J]. Transactions of China Electrotechnical Society, 2020, 32(S1): 81-90. [8] 谷恭山, 郑祥杰, 高明, 等. 两级结构模块化ISOP组合的DC-DC变换器均压控制策略[J]. 电工技术学报, 2019, 34(15): 3175-3185. Gu Gongshan, Zheng Xiangjie, Gao Ming, et al.Research on voltage sharing control strategy of a combined two-stage modular input series output parallel DC-DC converter[J]. Transactions of China Electrotechnical Society, 2019, 34(15): 3175-3185. [9] Giri R, Choudhary V, Ayyanar R, et al.Common duty ratio control of input-series connected modular DC-DC converters with active input voltage and load current sharing[J]. IEEE Transactions on Industry Applications, 2006, 42(4): 1101-1111. [10] Pagliosa M, Lazzarin T, Barbi I.Modular two switch flyback converter and analysis of voltage balancing mechanism for input-series and output series con- nection[J]. IEEE Transactions on Power Electronics, 2019, 34(9): 8317-8328. [11] 石健将, 罗劼, 何湘宁. 相同移相角控制的串-并型移相全桥组合变换器[J]. 中国电机工程学报, 2012, 32(21): 23-30. Shi Jianjiang, Luo Jie, He Xiangning.Input series output parallel connected phase shifted full bridge converter with common phase shift control[J]. Proceedings of the CSEE, 2012, 32(21): 23-30. [12] Hu Qingcong, Zane R.LED driver circuit with series-input-connected converter cells operating in continuous conduction mode[J]. IEEE Transactions on Power Electronics, 2010, 25(3): 574-582. [13] 张志杰, 杨威, 杨世彦. 模块化输入串联输出独立辅助电源系统及其输入均压控制策略[J]. 电工技术学报, 2017, 32(增刊2): 156-163. Zhang Zhijie, Yang Wei, Yang Shiyan.Input series output independent auxiliary power supply system and its input voltage sharing control strategy[J]. Transactions of China Electrotechnical Society, 2017, 32(S2): 156-163. [14] Bascope R, Barbi I.A double ZVS PWM active clamping forward converter: analysis, design, and experimentation[J]. IEEE Transactions on Power Electronics, 2001, 16(6): 745-751. [15] Ghodke D, Muralikrishnan K.ZVZCS dual two transistor forward DC-DCconverter with peak voltage of Vin/2, high input and high power application[C]//IEEE Power Electronics Specialists Conference, Cairns, Old, Australia, 2002: 1853-1858. [16] Meng Tao, Ben Hong, Song Yilin, et al.Analysis and design of an input series two transistor forward converter for high input voltage multiple output applications[J]. IEEE Transactions on Industrial Electronics, 2018, 65(1): 270-279. [17] Meng Tao, Song Yilin, Wang Zhongxian, et al.Investigation and implementation of an input series auxiliary power supply scheme for high input voltage low power applications[J]. IEEE Transactions on Power Electronics, 2018, 33(1): 437-447. [18] Meng Tao, Ben Hongqi, Song Yilin, et al.Analysis and suppression of the circulating current influence in the input series auxiliary power supply for high input voltage applications[J]. IEEE Transactions on Power Electronics, 2019, 34(7): 6533-6543. [19] Choi S, Lee J, Lee J.High efficiency portable welding machine based on full bridge converter with ISOP connected single transformer and active snubber[J]. IEEE Transactions on Industrial Electronics, 2016, 63(8): 4868-4877. [20] Thummala P, Schneider H, Zhang Z, et al.Efficiency optimization by considering the high voltage flyback transformer parasitics using an automatic winding layout technique[J]. IEEE Transactions on Power Electronics, 2015, 30(10): 5755-5768. [21] Hong S, Ji S, Jung Y, et al.Analysis and design of a high voltage flyback converter with resonant elements[J]. Journal of Power Electronics, 2010, 10(2): 107-114. [22] Thummala P, Schneider H, Zhang Zhe, et al.Investigation of transformer winding architectures for high voltage (2.5kV) capacitor charging and dis- charging applications[J]. IEEE Transactions on Power Electronics, 2016, 31(8): 5786-5796. [23] Biela J, Kolar J.Using transformer parasitics for resonant converters a review of the calculation of the stray capacitance of transformers[J]. IEEE Transa- ctions on Industry Applications, 2008, 44(1): 223-233. [24] Meng Xianzeng, Li Chunyan, Meng Tao, et al.Analysis and design of transformer windings schemes in multiple output flyback auxiliary power supplies with high input voltage[J]. Journal of Power Elec- tronics, 2019, 19(5): 1122-1132. [25] 赵志英, 龚春英, 秦海鸥. 高频变压器分布电容的影响因数分析[J]. 中国电机工程学报, 2008, 28(9): 55-60. Zhao Zhiying, Gong Chunying, Qin Haiou.Effect factors on stray capacitances in high frequency transformers[J]. Proceedings of the CSEE, 2008, 28(9): 55-60. [26] Fu Dianbo, Wang Shuo, Kong Pengju, et al.Novel techniques to suppress the common mode EMI noise caused by transformer parasitic capacitances in DC-DC converters[J]. IEEE Transactions on Industrial Elec- tronics, 2013, 60(11): 4968-4977. [27] Zhang Huan, Wang Shuo, Li Yiming, et al.Two capacitor transformer winding capacitance models for common mode EMI noise analysis in isolated DC-DC converters[J]. IEEE Transactions on Power Electro- nics, 2017, 32(11): 8458-8469.