电工技术学报  2021, Vol. 36 Issue (10): 2007-2017    DOI: 10.19595/j.cnki.1000-6753.tces.200692
电工理论 |
双线圈吸引式板件电磁成形过程中的涡流竞争问题
熊奇1,2, 杨猛1,2, 周丽君1,2, 宋先祺1,2, 李哲1,2
1.三峡大学电气与新能源学院 宜昌 443002;
2.三峡大学湖北省输电线路工程技术研究中心 宜昌 443002
Eddy Currents Competition in Electromagnetic Forming Process of Plates by Double-Coil Attraction
Xiong Qi1,2, Yang Meng1,2, Zhou Lijun1,2, Song Xianqi1,2, Li Zhe1,2
1. College of Electrical Engineering & New Energy China Three Gorges University Yichang 443002 China;
2. Hubei Provincial Engineering Technology Research Center for Power Transmission Line China Three Gorges University Yichang 443002 China
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摘要 电磁成形是利用脉冲电磁力实现轻质合金快速塑性成形的一种高能率加工技术,可显著提高材料的成形极限并改善成形性能。吸引式电磁成形则是其中的一种独特应用,利用两种不同脉宽的电流驱动同一线圈来产生吸引式电磁力,适用于板件凹痕修复、微小管件成形等领域。单线圈结构对两种电流的参数匹配要求非常严格,且能量利用效率极低。为解决这一问题,该文提出两种电流各自驱动一个线圈的双线圈结构吸引式电磁成形方案,并进行仿真验证。然而研究过程中发现,双线圈结构带来新的涡流密度竞争现象,将会引起成形缺陷。为了消除这一缺陷,该文进一步研究涡流竞争产生的原因和机制,最终通过调整线圈的结构参数,在直径200mm的AA1060-H28铝合金板件双线圈吸引式电磁成形方案中,消除成形缺陷。相关研究结果能够加深对吸引式板件电磁成形过程的理解,对于拓展电磁成形技术在板件加工上的应用具有重要意义。
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熊奇
杨猛
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李哲
关键词 电磁成形双线圈板件吸引力涡流竞争    
Abstract:Electromagnetic forming (EMF) is a kind of high energy processing technology that realizes rapid plastic forming of light alloy pieces by the pulsed electromagnetic force. Attraction electromagnetic forming is one of the unique applications. It uses two different pulse width currents to drive one coil to generate an attractive electromagnetic force, which is suitable for plate dent repairment and micro-tube forming. However, the single-coil structure has very strict requirements for parameter matching of the two currents, and the energy utilization efficiency is extremely low. Therefore, this paper puts forward a double-coil structure attracting electromagnetic scheme, that is, two kinds of current are used to drive a coil each. However, the double-coil structure brings new eddy current competition phenomenon, which will cause forming defects. Thus, this paper further studies the cause and mechanism of eddy current competition, and finally eliminates the forming defects by adjusting the coil structural parameters in the scheme of AA1060-H28 aluminum alloy plate with a diameter of 200 mm. This paper provides a better understanding of the attractive EMF process, and has significance for expanding the application of the EMF technology in plate processing.
Key wordsElectromagnetic forming    double-coil    sheet metals    attraction force    eddy current competition   
收稿日期: 2020-06-22     
PACS: TM154  
基金资助:国家自然科学基金(51707104)、国家公派留学奖学金(201908420196)和三峡大学学位论文培优基金(2020SSPY054)资助项目
通讯作者: 熊奇,男,1990年生,博士,副教授,研究方向为电磁场工业应用。E-mail:pandaqi0218@gmail.com   
作者简介: 杨猛,男,1996年生,硕士研究生,研究方向为电磁场分析及应用。E-mail:ymmifaith@163.com
引用本文:   
熊奇, 杨猛, 周丽君, 宋先祺, 李哲. 双线圈吸引式板件电磁成形过程中的涡流竞争问题[J]. 电工技术学报, 2021, 36(10): 2007-2017. Xiong Qi, Yang Meng, Zhou Lijun, Song Xianqi, Li Zhe. Eddy Currents Competition in Electromagnetic Forming Process of Plates by Double-Coil Attraction. Transactions of China Electrotechnical Society, 2021, 36(10): 2007-2017.
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