The Application of New Non-Contract Electromagnetic Conversion Device in Ultrasonic Machining
Yuan Wen1, Long Zhili1, Zhang Jianguo2, Liu Mouyang2, Pan Zhiyong1
1. Harbin Institute of Technology Shenzhen Graduate School Shenzhen 518055 China; 2. Dongguan Huazhong University of Science and Technology ManufacturingEngineering Institute Dongguan 523808 China
Abstract：To the problems about the traditional circumstances where the brush wears fast and the limitation of higher speed. A new device was designed that based on the principle of Electromagnetic induction and high-frequency transformer which can translate power in a non-contact way. This is not only met the demand of non-contact power transmission, but also the need of changing cutting tools automatically for the machining center. From the result of simulation in Maxwell, the Energy efficiency could improve largely through proper compensating network. In addition, two crucial factors, air-gap and spindle speed were investigated which could affect the efficiency. At last, the experimental data showed that the efficiency can up to 54.8%, It has some value in the application of electric transfer engineering such as rotating arm of robot and ultrasonic machining.
袁文, 隆志力, 张建国, 刘谋洋, 潘志勇. 新型非接触式电能传输装置声加工中的应用[J]. 电工技术学报, 2015, 30(10): 52-57.
Yuan Wen, Long Zhili, Zhang Jianguo, Liu Mouyang, Pan Zhiyong. The Application of New Non-Contract Electromagnetic Conversion Device in Ultrasonic Machining. Transactions of China Electrotechnical Society, 2015, 30(10): 52-57.
[1] 戴向国, 傅水根, 王先逵. 旋转超声加工机床的研究[J]. 中国机械工程, 2003, 14(4): 289-291. Dai Xiangguo, Fu Shuigen, Wang Xiankui. The research of rotate hyperacoustic machine tool[J]. Chinese Journal of Mechanical Engineering, 2003, 14(4): 289-291. [2] 秦海鸿, 王慧贞, 严昂光. 非接触式松耦合感应电能传输系统原理分析与设计[J]. 电源技术应用, 2004(5): 257-262. Qin Haihong, Hong Huizhen, Yuan Angguang. The principle analysis and design of ICPT system[J]. The Application of Source Technology, 2004(5): 257-262. [3] 王兴, 谢海明. 高频逆变电路在非接触感应电能传输系统中的应用[J]. 电工电气, 2011(9): 31-34. Wang Xing, Xie Haiming. The application of high frequent circle in ICPT system[J]. Electrical and Elec- tronics, 2011(9): 31-34. [4] 李征, 张燕, 等. 回转式非接触超声波电信号传输装置: 中国, 24200920089132[P]. 2009. [5] 徐明刚, 超声振动-气体介质电火花复合加工技术及机理研究[D]. 济南: 山东大学, 2007. [6] 孙跃, 夏晨阳, 戴欣, 等. 感应耦合电能传输系统互感耦合参数的分析与优化[J]. 中国电机工程学报, 2010, 30(33): 44-50. Sun Yue, Xia Chenyang, Dai Xin. The analyse and parameter optimization based on inductance mutual model of ICPT system[J]. Proceedings of the CSEE, 2010, 30(33): 44-50. [7] 王爱玲, 祝锡晶, 吴秀玲, 功率超声振动加工技术[M]. 北京: 国防工业出版社, 2007. [8] 何莉莉. 旋转变压器在开关电源上的应用[J]. 电力电子技术, 2009, 43(2): 58-59. He Lili. The application of rotate transformer in switching power supply[J]. Power Electronic Tech- nology, 2009, 43(2): 58-59. [9] MCLYMAN. 变压器与电感器设计手册[M]. 3版. 北京: 中国电力出版社, 2009. [10] 潘冬婷. 无接触电能传输系统的设计与实现[D]. 大连: 大连理工大学, 2010. [11] 赵志斌, 孙跃, 周诗杰, 等. 非接触电能传输系统参数优化的改进遗传解法[J]. 西安交通大学学报: 自然版, 2012, 46(2): 106-112. Zhao Zhibin, Sun Yue, Zhou Shijie, et al. The improved genetic algorithm used in parameter optimization of ICPT system[J]. Journal of Xi 'an Jiaotong University: The Natural Version, 2012, 46(2): 106-112. [12] Valtchev S, Borges B, Brandisky K, et al. Resonant contactless energy transfer with improved efficiency [J]. IEEE Transactions on Power Electronics, 2009, 24(3): 685-699. [13] 郑书友. 旋转超声加工机床的研制及实验研究[D]. 厦门: 华侨大学, 2008. [14] 石鑫栋, 戴宇, 张钰, 等. 非接触式实验供电平台的设计[J]. 现代电子技术, 2011, 34(24): 3-5. Shi Xindong, Dai Yu, Zhang Yu, et al. The design of experimental platform based on ICPT[J]. The Modern Electronic Technology, 2011, 34(24): 3-5. [15] 张敏, 周锥维. 松耦合感应电能传输系统的分析[J]. 重庆大学学报(自然科学版), 2006, 29(7): 33-37. Zhang Min, Zhou Zhuiwei. The system analysis of ICPT[J]. Journal of Chongqing University(Natural Science Edition), 2006, 29(7): 33-37. [16] Peng L, Breinbjerg O, Mortensen N A. Wireless energy transfer through non-resonant magnetic coupling[C]. Journal of Electromagn Waves and Appl, 2010, 24: 1587-1598.
2015, Vol. 30 
