|
|
Parameter Design Method of CLLC DC-DC Converter Based on Simplified Time Domain Model |
Zhao Zixian1, Kang Longyun1, Yu Wei2, Zhang Jianbin1, Li Jie1 |
1. Electric Power College of South China University of Technology Guangzhou 510640 China; 2. East Group Co. Ltd Dongguan 523000 China |
|
|
Abstract The resonant cavity parameters design of CLLC DC-DC converter is the guarantee of its stable operation, but the existing design method based on first harmonic approximation (FHA) can not achieve accuracy and efficiency. From the point of view of design, this paper firstly analyzed the limitation of FHA. Then, based on the results of time domain analysis of CLLC DC-DC converter, a simplified time domain model of CLLC DC-DC converter was established by reasonably simplifying the waveforms. The gain formula and boundary conditions were derived and the design basis under different load conditions was discussed. The design formulas obtained by this method were simple and accurate, which greatly simplify the design process. On this basis, this paper presented a complete design process and a 5kW CLLC DC-DC converter prototype was made. The simulation and experimental results proved the correctness of the theory.
|
Received: 01 March 2021
|
|
|
|
|
[1] 雷志方, 汪飞, 高艳霞, 等. 面向直流微网的双向 DC-DC变换器研究现状和应用分析[J]. 电工技术学报, 2016, 31(22): 137-147. Lei Zhifang, Wang Fei, Gao Yanxia, et al.Research status and application analysis of bidirectional DC-DC converters in DC micro-grids[J]. Transactions of China Electrotechnical Society, 2016, 31(22): 137-147. [2] 师长立, 唐西胜, 李宁宁, 等. 基于全桥隔离双向变换器的直流变换技术[J]. 电工技术学报, 2016, 31(2): 121-127. Shi Changli, Tang Xisheng, Li Ningning, et al.DC charging technologies based on dual-active-bridge converter[J]. Transaction of China Electrotechnical Society, 2016, 31(2): 121-127. [3] 杨超, 许海平, 袁志宝, 等. 双PWM控制下三电平半桥隔离型双向DC-DC变换器的全局最小峰值电流研究[J]. 电工技术学报, 2020, 35(8): 1679-1689. Yang Chao, Xu Haiping, Yuan Zhibao, et al.Global minimum peak current control of the three level isolated half-bridge bi-directional DC-DC converters with PWM-phase-shifting control[J]. Transactions of China Electrotechnical Society, 2020, 35(8): 1679-1689. [4] Zou S, Lu Jiangheng, Mallik A, et al.3.3kW CLLC converter with synchronous rectification for plug-in electric vehicles[J]. IEEE Transactions on Industry Applications, 2018, 54(2): 998-1005. [5] 王朝强, 曹太强, 郭筱瑛, 等. 三相交错并联双向DC-DC变换器动态休眠控制策略[J]. 电工技术学, 2020, 35(15): 3214-3223. Wang Chaoqiang, Cao Taiqiang, Guo Xiaoying, et al.Dynamic dormancy control strategy of three-phase staggered parallel bidirectional DC-DC converter[J]. Transactions of China Electrotechnical Society, 2020, 35(15): 3214-3223. [6] Deng Junjun, Ji Siqi, Hu Sideng, et al.Design methodology of LLC resonant converters for electric vehicle battery chargers[J]. IEEE Transactions on Vehicular Technology, 2014, 63(4): 1581-1592. [7] 苏冰, 王玉斌, 王璠, 等. 基于耦合电感的多相交错并联双向DC-DC变换器及其均流控制[J]. 电工技术学报, 2020, 35(20): 4336-4349. Su Bing, Wang Yubin, Wang Fan, et al.Multi-phase interleaved bidirectional DC-DC converter with coupled inductors and current sharing control strategy[J]. Transactions of China Electrotechnical Society, 2020, 35(20): 4336-4349. [8] 杨玉岗, 赵金升. 高增益对称双向LCLC谐振变换器的研究[J]. 电工技术学报, 2020, 35(14): 3007-3017. Yang Yugang, Zhao Jinsheng.Research on high-gain symmetric bidirectional LCLC resonant converter[J]. Transactions of China Electrotechnical Society, 2020, 35(14): 3007-3017. [9] 杨超, 许海平, 张祖之, 等. PWM 与移相结合控制下的混合三电平隔离型双向DC-DC最小回流功率控制研究[J]. 电工技术学报, 2019, 34(15): 3186-3197. Yang Chao, Xu Haiping, Zhang Zuzhi, et al.Minimum backflow power control of the hybrid three level isolated bidirectional DC-DC converters based on pwm-phase-shifting control[J]. Transactions of China Electrotechnical Society, 2019, 34(15): 3186-3197. [10] Musavi F, Craciun M, Gautam D S, et al.An LLC resonant DC-DC converter for wide output voltage range battery charging applications[J]. IEEE Transactions on Power Electronics, 2013, 28(12): 5437-5445. [11] Chang C H, Chang E C, Cheng H L.A high-efficiency solar array simulator implemented by an LLC resonant DC-DC converter[J] . IEEE Transactions on Power Electronics, 2013, 28(6): 3039-3046. [12] Pledl G, Tauer M, Buecherl D.Theory of operation, design procedure and simulation of a bidirectional LLC resonant converter for vehicular applications[C]//IEEE Vehicle Power and Propulsion Conference, Lille, 2010: 1-5. [13] Jung J, Kim H, Ryu M, et al.Design methodology of bidirectional CLLC resonant converter for high-frequency isolation of DC distribution systems[J]. IEEE Transactions on Power Electronics, 2013, 28(4): 1741-1755. [14] 陈启超, 纪延超, 王建赜. 双向CLLLC 谐振型直流变压器的分析与设计[J]. 中国电机工程学报, 2014, 34(18): 2898-2905. Chen Qichao, Ji Yanchao, Wang Jianze.Analysis and design of bidirectional CLLLC resonant DC-DC transformers[J]. Proceedings of the CSEE, 2014, 34(18): 2898-2905. [15] 冯元彬. 基于SiC器件的双向谐振型 DC-DC变换器的研究与开发[D]. 广州: 华南理工大学, 2019. [16] 陈启超, 王建赜, 纪延超. 双向LLC谐振型直流变压器的软启动及功率换向控制[J]. 电工技术学报, 2014, 29(8): 180-186. Chen Qichao, Wang Jianze, Ji Yanchao.Control scheme of bidirectional LLC resonant DC-DC transformer for soft start and power conversion[J]. Transaction of China Electrotechnical Society, 2014, 29(8): 180-186. [17] Lü Zheng, Yan Xiangwu, Fang Yukang, et al.Mode analysis and optimum design of bidirectional CLLC resonant converter for high-frequency isolation of DC distribution systems[C]//2015 IEEE Energy Conversion Congress and Exposition (ECCE), Montreal, QC, Canada, 2015: 1513-1520. [18] Fang Xiang, Hu Haibing, Shen Z J, et al.Operation mode analysis and peak gain approximation of the LLC resonant converter[J]. IEEE Transactions on Power Electronics, 2012, 27(4): 1985-1995. [19] 肖文英, 董海兵. 全桥LLC谐振变流器的简化时域模型及其应用[J]. 华东师范大学学报(自然科学版), 2013(5): 119-129. Xiao Wenying, Dong Haibing.Simplified time domain model of full-bridge LLC resonant converter and its application[J]. Journal of East China Normal Univrsity(Natural Science), 2013(5): 119-129. [20] 刘硕, 苏建徽, 赖纪东. LLC谐振变换器PO模式增益公式与模式边界条件分析[J]. 电力系统自动化, 2020, 44(6): 164-172. Liu Shuo, Su Jianhui, Lai Jidong.Analysis on gain formula and mode boundary condition for LLC resonant converter in PO mode[J]. Automation of Electric Power Systems, 2020, 44(6): 164-172. [21] 孙文进. 隔离型宽增益范围谐振变换器[D]. 南京: 南京航空航天大学, 2018. [22] 赵烈, 裴云庆, 刘鑫浩, 等. 基于基波分析法的车载充电机CLLC谐振变换器参数设计方法[J]. 中国电机工程学报, 2020, 40(15): 4965-4977. Zhao Lie, Pei Yunqing, Liu Xinhao, et al.Design methodology of CLLC resonant converters for electric vehicle battery chargers[J]. Proceedings of the CSEE, 2020, 40(15): 4965-4977. [23] 王菲菲. 双向车载充电机中宽范围CLLC变换器的研究与设计[D]. 杭州: 浙江大学, 2019. [24] 吕正, 颜湘武, 孙磊, 等. 基于变频-移相混合控制的L-LLC谐振双向DC-DC变换器[J]. 电工技术学报, 2017, 32(4): 12-24. Lü Zheng, Yan Xiangwu, Sun Lei, et al.A L-LLC resonant bidirectional DC-DC converter based on hybrid control of variable frequency and phase shift[J]. Transactions of China Electrotechnical Society, 2017. 32(4): 12-24. [25] 冒小晶. 基于LLC 谐振变换器的高压母线变换器的研究[D]. 南京: 南京航空航天大学, 2012. |
|
|
|