Analytical Calculation of the Magnetizing Inductance of the Submersible Induction Machine Considering the Magnetic Saturation
Bao Xiaohua1, Liu Jie1, Guan Bokai1, Zhu Qinglong2
1. School of Electrical Engineering and Automation Hefei University of Technology Hefei 230009 China; 2. Anhui Key Laboratory of Large Submersible Pump and Equipment Hefei 231131 China
Abstract:The equivalent circuit is valuable for designing an induction machine and its driving system, and its parameters are essential for analyzing the electromagnetic performance and establishing the driving model, especially the magnetizing inductance that characterizes the main flux distribution in the machine. The finite element analysis can precisely determine the magnetizing inductance. However, it is unsuitable for the initial design stage when the design parameters need frequent adjustment. Traditional analytical calculations like the flux linkage method neglect the influence factors, such as core saturation, tooth-slot effect, and rotor movement in the actual operation, causing accuracy issues. The improved analytical calculation method can significantly enhance the accuracy. However, the magnetic circuit in each core segment still needs to be more accurate, and the local saturation points are easily ignored. Besides, the solving process contains nonlinear iterations of multi-segment of the magnetic circuit, which has repeating calculations under different slips. This paper proposes an elementary layer method based on the main and leakage magnetic circuits to calculate the magnetizing inductance. Firstly, the magnetic voltage drop of each pole of the main magnetic circuit under different air-gap flux densities is calculated, and the magnetic voltage drop and the air-gap flux density are converted into the electromotive force and the magnetizing current to obtain the objective function. Secondly, the distribution of the leakage flux in the stator slot and the current induced in the rotor bar is analyzed to calculate the slot leakage inductance of the stator and rotor, together with the rotor AC resistance. The stator terminal voltage expression is constructed as the constraint condition. Finally, each set of the electromotive force and the magnetizing current on the objective function are substituted into the constraint condition to make the results equal to the rated phase voltage of the stator. The ratio of the set is the value of the magnetizing reactance, and therefore, the magnetizing inductance is obtained. In the main and leakage flux circuits, the irregular and nonlinear magnetic and electric circuits are regularized and linearized using the thin layer elements to substitute theoretical integral. Hence, the tooth-slot structure and the nonlinear material properties can be considered more accurately when calculating the magnetic voltage drop and leakage inductance. A wet submersible induction machine is an example of the analytical calculation of the magnetizing inductance using the proposed elementary layer method and the traditional flux leakage method. Besides, the steady-state outputs of the equivalent circuit are obtained. The prototype test and the finite element simulation under the magnetic saturation of the stator teeth are conducted. The results show that the elementary layer method considers the distribution of the magnetic voltage drop in the core segment, which is more effective than the flux linkage method when the tooth magnetic circuit is saturated. Therefore, the calculation of the magnetizing inductance is more accurate, and in the steady-state outputs of the equivalent circuit, the stator current, input power, and power factor curves are consistent with the finite element analysis. The error is less than 0.5% when the finite element results are used as the reference. The proposed method links the design parameters and the magnetizing inductance, providing convenience for the initial design and optimization of the submersible induction machine and other types of machines.
鲍晓华, 刘婕, 关博凯, 朱庆龙. 考虑磁饱和的潜水感应电机励磁电感的解析计算[J]. 电工技术学报, 2025, 40(8): 2405-2417.
Bao Xiaohua, Liu Jie, Guan Bokai, Zhu Qinglong. Analytical Calculation of the Magnetizing Inductance of the Submersible Induction Machine Considering the Magnetic Saturation. Transactions of China Electrotechnical Society, 2025, 40(8): 2405-2417.
[1] Li Jiaxin, Di Chong, Bao Xiaohua.Efficiency improvement for submersible motors by optimizing the ratio of diameter to shaft length[J]. IEEE Transa-ctions on Magnetics, 2022, 58(2): 8200806. [2] 鲍晓华, 吕强, 王汉丰. 基于齿部磁场分析的大型潜水电机气隙偏心故障研究[J]. 电工技术学报, 2016, 31(8): 90-95. Bao Xiaohua, Lü Qiang, Wang Hanfeng.Study on air-gap eccentricity fault in large submersible motors with tooth magnetic field analysis[J]. Transactions of China Electrotechnical Society, 2016, 31(8): 90-95. [3] 葛健, 徐伟, 刘毅, 等. 考虑端部效应的同心笼次级直线双馈电机等效电路[J]. 电工技术学报, 2022, 37(19): 4957-4968. Ge Jian, Xu Wei, Liu Yi, et al.Equivalent circuit for nested-loop secondary linear doubly-fed machine considering end effect[J]. Transactions of China Electrotechnical Society, 2022, 37(19): 4957-4968. [4] 杨凯, 李孺涵, 罗成, 等. 负载变化下无传感器感应电机主动零频穿越及脉动抑制策略[J]. 电工技术学报, 2023, 38(18): 4910-4920. Yang Kai, Li Ruhan, Luo Cheng, et al.Proactive low-frequency ride-through method and its ripple reduction for sensorless induction motor drives under load variations[J]. Transactions of China Electro-technical Society, 2023, 38(18): 4910-4920. [5] Rezaeealam B.Calculation of magnetizing and leakage inductances of induction machine using finite element method[J]. Electrical Engineering, 2021, 103(1): 315-323. [6] Marfoli A, Papini L, Bolognesi P, et al.Analysis of induction machine: comparison of modelling tech-niques[C]//2017 IEEE International Electric Machines and Drives Conference (IEMDC), Miami, FL, USA, 2017: 1-7. [7] Matsushita M, Ishibashi F, Mizuno S.Calculation of magnetizing inductance and magnetizing current of squirrel cage induction motor[C]//2016 19th Inter-national Conference on Electrical Machines and Systems (ICEMS), Chiba, Japan, 2016: 1-5. [8] 凌在汛, 周理兵, 张毅, 等. 屏蔽感应电机等效电路参数的有限元计算法[J]. 电工技术学报, 2016, 31(22): 28-34. Ling Zaixun, Zhou Libing, Zhang Yi, et al.Para-meters calculation of canned solid-rotor induction motor by finite element analysis[J]. Transactions of China Electrotechnical Society, 2016, 31(22): 28-34. [9] 凌在汛, 周理兵, 张毅, 等. 笼型实心转子屏蔽感应电机电磁场及参数研究(四): 等效电路参数有限元计算法及验证[J]. 电工技术学报, 2018, 33(21): 4987-4997. Ling Zaixun, Zhou Libing, Zhang Yi, et al.Para-meters determination and electromagnetic field analysis of canned solid-rotor induction motor (4): equivalent parameters calculation by finite element method and its verification[J]. Transactions of China Electrotechnical Society, 2018, 33(21): 4987-4997. [10] 燕婧文, 狄冲, 鲍晓华, 等. 基于二维有限元法的感应电机T型等效电路参数的分析与计算[J]. 中国电机工程学报, 2021, 41(增刊1): 294-302. Yan Jingwen, Di Chong, Bao Xiaohua, et al.Analysis and calculation of T-type equivalent circuit para-meters of induction motor based on two-dimensional finite element method[J]. Proceedings of the CSEE, 2021, 41(S1): 294-302. [11] Wang Yan, Yang Jiaqiang, Deng Rongfeng, et al.Parameters estimation for multiphase induction machine with concentrated windings through finite element method[J]. IET Electric Power Applications, 2020, 14(10): 1807-1817. [12] 刘光军, 王雪帆, 熊飞. 绕线转子无刷双馈电机‘Π’型等效电路[J]. 中国电机工程学报, 2016, 36(20): 5632-5638. Liu Guangjun, Wang Xuefan, Xiong Fei.A ‘Π’-type equivalent circuit of wound rotor brushless doubly-fed machines[J]. Proceedings of the CSEE, 2016, 36(20): 5632-5638. [13] 朱熙, 范瑜, 吕刚, 等. 单边盘式感应电机的数学模型与转矩分析[J]. 中国电机工程学报, 2010, 30(24): 69-74. Zhu Xi, Fan Yu, Lü Gang, et al.Modeling and torque analysis of a disc induction motor[J]. Proceedings of the CSEE, 2010, 30(24): 69-74. [14] 张育兴, 马名中, 马伟明, 等. 双定子直线感应电机饱和特性分析[J]. 中国电机工程学报, 2012, 32(36): 102-108. Zhang Yuxing, Ma Mingzhong, Ma Weiming, et al.Analysis of saturation characteristics of double-stator linear induction motors[J]. Proceedings of the CSEE, 2012, 32(36): 102-108. [15] 欧阳斌, 刘德志, 翟小飞, 等. 斜槽电机中绕组电感参数的解析计算方法[J]. 中国电机工程学报, 2011, 31(15): 69-74. Ouyang Bin, Liu Dezhi, Zhai Xiaofei, et al.Analytical calculation of inductances of windings in electrical machines with slot skew[J]. Proceedings of the CSEE, 2011, 31(15): 69-74. [16] Roshandel E, Mahmoudi A, Kahourzade S, et al.Saturation consideration in modeling of the induction machine using subdomain technique to predict perfor-mance[J]. IEEE Transactions on Industry Appli-cations, 2022, 58(1): 261-272. [17] 黄子果, 王善铭, 倪守辉. 光滑实心转子异步电机等效电路参数的二维计算方法[J]. 中国电机工程学报, 2016, 36(9): 2505-2512. Huang Ziguo, Wang Shanming, Ni Shouhui.2D calculation methods of equivalent-circuit parameters in smooth solid rotor induction machines[J]. Pro-ceedings of the CSEE, 2016, 36(9): 2505-2512. [18] Wang Dong, Wu Xinzhen, Chen Junquan, et al.A distributed magnetic circuit approach to analysis of multiphase induction machines with nonsinusoidal supply[J]. IEEE Transactions on Energy Conversion, 2015, 30(2): 522-532. [19] Ansari M N, Dalal A, Kumar P, et al.Analytical method for accurate determination of nonlinear magnetization curve of induction motor[C]//2015 Annual IEEE India Conference (INDICON), New Delhi, India, 2015: 1-6. [20] 王东, 吴新振, 马伟明, 等. 非正弦供电十五相感应电机磁路计算方法[J]. 中国电机工程学报, 2009, 29(12): 58-64. Wang Dong, Wu Xinzhen, Ma Weiming, et al.Mag-netic circuit calculation of fifteen-phase induction motor with non-sinusoidal supply[J]. Proceedings of the CSEE, 2009, 29(12): 58-64. [21] Pyrhönen J, Jokinen T, Hrabovcová V.Design of rotating electrical machines[M]. Chichester: John Wiley & Sons Ltd, 2014. [22] 陈世坤. 电机设计[M]. 北京: 机械工业出版社, 2000. [23] 鲍晓华, 梁娜, 方勇, 等. 考虑边缘效应和磁饱和影响的闭口槽潜水电机卡特系数计算新方法[J]. 电工技术学报, 2015, 30(12): 220-227. Bao Xiaohua, Liang Na, Fang Yong, et al.Novel method of evaluation of Carter factor for closed slot submersible motor including fringing effect and magnetic saturation[J]. Transactions of China Electro-technical Society, 2015, 30(12): 220-227.