电工技术学报
论文 |
纳米电介质非线性响应数值仿真与团聚程度无损评估
邱勇霖1, 张硕1, 成立1, 王汉卿1,2
1.输变电装备技术全国重点实验室(重庆大学) 重庆 400030;
2.宁德时代未来能源(上海)研究院有限公司 上海 201109
Numerical Simulation of Nonlinear Response of Nanodielectrics and Non-Destructive Evaluation of Agglomeration Degree
Qiu Yonglin1, Zhang Shuo1, Cheng Li1, Wang Hanqing1,2
1. State Key Laboratory of Power Transmission Equipment Technology Chongqing University Chongqing 400030 China;
2. Contemporary Amperex Future Energy Research Institute (Shanghai) Limited Shanghai 201109 China
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摘要 

纳米颗粒分散性是影响纳米电介质绝缘性能的关键因素。为实现分散性的无损表征,该文首先建立了表征纳米颗粒团聚程度的团聚界面失配模型,并推导了纳米电介质非线性响应本构关系;然后利用数值模拟方法对纳米电介质非线性响应本构关系进行验证,并基于仿真结果确定了最优的实验激励信号参数;最后制备了不同分散性的纳米二氧化硅掺杂环氧样品,对其进行非线性超声(NLUS)测试,结合界面失配模型实现了等效粒径的定量反演。NLUS粒径反演结果与大量扫描电子显微镜(SEM)统计结果误差在3%~6%之间,表明所提出的非线性声学方法可实现颗粒团聚程度的定量准确评估。

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关键词 纳米改性材料纳米分散性评估非线性超声无损检测    
Abstract

Doped nanoparticles can effectively enhance the electrical properties of nanodielectrics; however, the degree of agglomeration of particles in the matrix significantly influences the modification effect. At present, microscopic imaging is predominantly employed to evaluate the degree of nanodielectric particle agglomeration; however, this method is time-consuming and costly for a single measurement, offers a highly limited observation area, and may damage the material under investigation. Nonlinear ultrasound enables the detection of micro- and nano-defects in materials by detecting nonlinear changes in stress-strain and is a potential technique for assessing the degree of particle agglomeration. This paper investigates the origin of the nonlinear response of nanodielectrics and employ nonlinear ultrasound technology for assessing nanodielectric particle dispersion. The findings indicate that the equivalent particle size inversion results obtained through nonlinear ultrasound technology exhibit an error margin of 3%-6% compared to the particle size statistical results from the scanning electron microscope (SEM). Furthermore, nonlinear ultrasound technology facilitates a rapid, comprehensive, and nondestructive evaluation of the degree of nanodielectric particle agglomeration.
An agglomerated interfacial mismatch model was initially developed, employing the interfacial mismatch coefficient δ to analogously describe the degree of particle agglomeration. On this basis, an ontological model of the nonlinear response of nanodielectrics is derived by combining the nonlinear ultrasonic wave motion equation to quantitatively solve the nonlinear response of nanodielectrics introduced due to the particle agglomeration interface. Subsequently, a simplified two-dimensional acoustic model for SiO2/epoxy resin (EP) featuring varying degrees of agglomeration was created using COMSOL software's partial differential equation module, to validate the nanodielectric nonlinear response model, and the simulation results demonstrate that the second-order nonlinear coefficient β escalates with the degree of particle agglomeration. Combined with the simulation model, the optimal interval of ultrasonic excitation signal frequency parameter is 0.1~5 MHz, and the optimal amplitude parameter is 70 nm, which provides a theoretical basis for the construction of the subsequent experimental platform. Ultimately, three SiO2/EP samples with different dispersibility were prepared by controlling the ultrasonic dispersion treatment time. The nonlinear ultrasound experimental setup was established, and the samples underwent testing using in atomic force microscopy (AFM), SEM, and nonlinear ultrasound.
The AFM test results indicate that the stress-strain hysteresis in the dispersed particle-substrate interface region is negligible, with no additional nonlinearity introduced. In the agglomerated particle-substrate interface region, the stress-strain hysteresis is significant, with a notable increase in the nonlinear coefficient, highlighting the agglomeration interface as the primary source of nonlinearity in nanodielectrics. SEM and nonlinear ultrasound test outcomes reveal that the degree of agglomeration in the three samples escalates as the ultrasonic dispersion treatment time decreases, with a concurrent increase in the nonlinear coefficient. Utilizing the nonlinear coefficient and in conjunction with the nanodielectrics' nonlinear response model, the equivalent particle size of agglomerates can be quantitatively determined. The test outcomes demonstrate that the equivalent particle size determined by nonlinear ultrasound technology exhibits an error margin of 3% to 6% compared to SEM particle size statistics. Furthermore, this method offers the benefits of speed, comprehensiveness, and non-destructive evaluation, presenting a novel approach for assessing nanodielectric dispersion.

Key wordsNano-modified materials    evaluation of nano-dispersibility    nonlinear ultrasound    non-destructive testing   
收稿日期: 2024-01-19     
PACS: TB553  
  TM215.92  
基金资助:

国家自然科学基金(52077013)和重庆市自然科学基金面上项目(cstc2021jcyj-msxmX0489)资助

通讯作者: 成立 男,1989年生,副教授,博士生导师,研究方向为高电压试验技术、复合绝缘材料老化机理和无损评估等。E-mail:cheng116@cqu.edu.com   
作者简介: 邱勇霖 男,1997年生,硕士研究生,研究方向为高电压绝缘技术、无损评估等。E-mail:202011021029@cqu.edu.cn
引用本文:   
邱勇霖, 张硕, 成立, 王汉卿. 纳米电介质非线性响应数值仿真与团聚程度无损评估[J]. 电工技术学报, 0, (): 2492906-2492906. Qiu Yonglin, Zhang Shuo, Cheng Li, Wang Hanqing. Numerical Simulation of Nonlinear Response of Nanodielectrics and Non-Destructive Evaluation of Agglomeration Degree. Transactions of China Electrotechnical Society, 0, (): 2492906-2492906.
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https://dgjsxb.ces-transaction.com/CN/10.19595/j.cnki.1000-6753.tces.240133          https://dgjsxb.ces-transaction.com/CN/Y0/V/I/2492906