|
|
Coordinated Switching Trajectory Regulation of SiC Device Using Variable Resistance Gate Driver |
Zou Mingrui, Zeng Zheng, Sun Peng, Wang Liang, Wang Yulei |
State Key Laboratory of Power Transmission Equipment & System Security and New Technology Chongqing University Chongqing 400044 China |
|
|
Abstract Compared to Si counterparts, the faster switching speed of the SiC device brings lower switching losses. However, the higher dv/dt and di/dt also make it suffer from serious switching issues such as overshoot, oscillation, and crosstalk, which greatly limits the electro-thermal margin of the SiC device. Therefore, the switching trajectory of the SiC device needs to be optimized to achieve the coordinated optimization of switching losses and EMI. Besides, the parameters of the conventional gate driver (CGD) and snubber circuit are fixed, which fails to simultaneously manage all switching issues. The active gate driver (AGD) can regulate the switching trajectory. However, existing methods generally optimize a single switching parameter, unable to achieve overall improvement and coordination of the switching performance. Thus, this paper models the characteristic parameters of switching trajectories in stages and proposes a stage-by-stage coordinated optimization strategy. In addition, a four-stage variable resistance AGD is implemented to realize the coordinated optimization of each characteristic parameter. Firstly, to evaluate the switching trajectory of the SiC device, six sets of key switching trajectory characteristic parameters, including switching loss, overshoot, oscillation, crosstalk, slew rates of voltage and current, and switching delay, are employed to reveal the regulation of the gate resistance on the switching trajectory. Secondly, based on the four-stage switching model of the SiC device and the regulation rule of the gate resistance, the optimal gate resistance of each stage is quantitatively designed with the constraint of the damping ratio of the gate loop. Thirdly, a four-stage variable resistance AGD circuit with timing control logic based on the Gray code is proposed to switch the gate resistance in each stage, thus realizing the regulation of switching trajectory. Finally, three groups of typical CGDs are adopted as control groups. According to the comparative experimental results, it is proved that the proposed method and the AGD circuit are competent in realizing the coordinated optimization of multiple characteristic parameters of the switching trajectory of the SiC device. The comparative experiments under different bus voltages and different load currents present that the CGD1 with smaller resistance brings the most severe switching oscillation and crosstalk, along with the largest switching overshoot; The CGD2 with a larger resistance produces the largest switching delay and switching losses, alongside the slowest switching speed; The CGD3 designed with the optimal damping ratio of the gate loop is a trade-off between CGD1 and CGD2. Compared with CGD1, the switching overshoot and crosstalk are slightly reduced. However, the switching loss and switching delay are significantly increased. It can be seen that the optimization under the CGD with fixed gate resistance will inevitably deteriorate the performance of other characteristic parameters while improving one. On the contrary, the proposed AGD presents the shortest switching delay and the fastest switching speed as CGD1, while ensuring the similar suppression effect of switching overshoot, oscillation, and crosstalk as CGD2. In addition, the coordinated optimization of multiple characteristic parameters of the switching trajectory of the SiC device is implemented. The following conclusions can be drawn from this paper: (1) The switching trajectory of the SiC device is observable and controllable. (2) The characteristic parameters of the switching trajectory can be regulated in stages to achieve coordinated optimization. (3) The proposed four-stage variable resistance co-optimization method and the AGD circuit can realize the coordinated regulation of multiple characteristic parameters of the switching trajectory, which can effectively suppress the oscillation, overshoot, and crosstalk of the SiC device while ensuring the faster switching speed and lower switching loss.
|
Received: 14 June 2022
|
|
|
|
|
[1] 赵争鸣, 施博辰, 朱义诚. 对电力电子学的再认识:历史、现状及发展[J]. 电工技术学报, 2017, 32(12): 5-15. Zhao Zhengming, Shi Bochen, Zhu Yicheng.Recon- sideration on power electronics: the past, present and future[J]. Transactions of China Electrotechnical Society, 2017, 32(12): 5-15. [2] 王学梅. 宽禁带碳化硅功率器件在电动汽车中的研究与应用[J]. 中国电机工程学报, 2014, 34(3): 371-379. Wang Xuemei.Researches and applications of wide- bandgap SiC power devices in electric vehicles[J]. Proceedings of the CSEE, 2014, 34(3): 371-379. [3] 曾正, 邵伟华, 胡博容, 等. SiC器件在光伏逆变器中的应用与挑战[J]. 中国电机工程学报, 2017, 37(1): 221-233. Zeng Zheng, Shao Weihua, Hu Borong, et al.Chances and challenges of photovoltaic inverters with silicon carbide devices[J]. Proceedings of the CSEE, 2017, 37(1): 221-233. [4] 梁美, 郑琼林, 可翀, 等. SiC MOSFET、Si CoolMOS和IGBT的特性对比及其在DAB变换器中的应用[J]. 电工技术学报, 2015, 30(12): 41-50. Liang Mei, Trillion Q Zheng, Ke Chong, et al.Per- formance comparison of SiC MOSFET, Si CoolMOS and IGBT for DAB converter[J]. Transactions of China Electrotechnical Society, 2015, 30(12): 41-50. [5] Wen Xuhui, Fan Tao, Ning Puqi, et al.Technical approaches towards ultra-high power density SiC inverter in electric vehicle applications[J]. CES Transactions on Electrical Machines and Systems, 2017, 1(3): 231-237. [6] Oswald N, Anthony P, McNeill N, et al. An experi- mental investigation of the tradeoff between switching losses and EMI generation with hard- switched all-Si, Si-SiC, and all-SiC device com- binations[J]. IEEE Transactions on Power Electronics, 2014, 29(5): 2393-2407. [7] Yuan Xibo, Laird I, Walder S.Opportunities, challenges, and potential solutions in the application of fast-switching SiC power devices and converters[J]. IEEE Transactions on Power Electronics, 2021, 36(4): 3925-3945. [8] Roy S K, Basu K.Analytical model to study hard turn-off switching dynamics of SiC MOSFET and Schottky diode pair[J]. IEEE Transactions on Power Electronics, 2021, 36(1): 861-875. [9] Wang Xudong, Zhao Zhengning, Li Kai, et al.Analytical methodology for loss calculation of SiC MOSFETs[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2019, 7(1): 71-83. [10] Qian Cheng, Wang Zhiqiang, Xin Guoqing, et al.Datasheet driven switching loss, turn-on/off over- voltage, di/dt and dv/dt prediction method for SiC MOSFET[J]. IEEE Transactions on Power Electronics, 2022, 37(8): 9551-9570. [11] Wang Ning, Zhang Jianzhong.Nonlinear capacitance model of SiC MOSFET considering envelope of switching trajectory[J]. IEEE Transactions on Power Electronics, 2022, 37(7): 7977-7988. [12] Stark R, Tsibizov A, Nain N, et al.Accuracy of three interterminal capacitance models for SiC power MOSFETs under fast switching[J]. IEEE Transactions on Power Electronics, 2021, 36(8): 9398-9410. [13] Chen Kainan, Zhao Zhengming, Yuan Liqiang, et al.The impact of nonlinear junction capacitance on switching transient and its modeling for SiC MOSFET[J]. IEEE Transactions on Electron Devices, 2015, 62(2): 333-338. [14] Fritz N, Engelmann G, Stippich A, et al.Toward an in-depth understanding of the commutation processes in a SiC MOSFET switching cell including parasitic elements[J]. IEEE Transactions on Industry Appli- cations, 2020, 56(4): 4089-4101. [15] Noppakunkajorn J, Han Di, Sarlioglu B.Analysis of high-speed PCB with SiC devices by investigating turn-off overvoltage and interconnection inductance influence[J]. IEEE Transactions on Transportation Electrification, 2015, 1(2): 118-125. [16] Rashid A U, Hossain M M, Emon A I, et al.Datasheet-driven compact model of silicon carbide power MOSFET including third-quadrant behavior[J]. IEEE Transactions on Power Electronics, 2021, 36(10): 11748-11762. [17] Sun Jianning, Yuan Liqiang, Duan Renzhi, et al.A semiphysical semibehavioral analytical model for switching transient process of SiC MOSFET module[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2021, 9(2): 2258-2270. [18] Wu Yingzhe, Yin Shan, Li Hui, et al.Impact of RC snubber on switching oscillation damping of SiC MOSFET with analytical model[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2020, 8(1): 163-178. [19] Chen Jian, Luo Quanming, Huang Jian, et al.Analysis and design of an RC Snubber circuit to suppress false triggering oscillation for GaN devices in half-bridge circuits[J]. IEEE Transactions on Power Electronics, 2020, 35(3): 2690-2704. [20] Haider M, Fuchs S, Zulauf G, et al.Analytical loss model for three-phase 1200V SiC MOSFET inverter drive system utilizing miller capacitor-based dv/dt- limitation[J]. IEEE Open Journal of Power Electro- nics, 2022, 3: 93-104. [21] Miryala V K, Pandey V, Hatua K, et al.Layout inductance assisted novel turn-on switching loss recovery technique for SiC MOSFETs[J]. IEEE Journal of Emerging and Selected Topics in Industrial Electronics, 2021, 2(4): 513-525. [22] Kim J, Shin D, Sul S K.A damping scheme for switching ringing of full SiC MOSFET by air core PCB circuit[J]. IEEE Transactions on Power Elec- tronics, 2018, 33(6): 4605-4615. [23] Yatsugi K, Oishi K, Iizuka H.Ringing suppression of SiC MOSFET using a strongly coupled external resonator through analogy with passive PT- symmetry[J]. IEEE Transactions on Power Elec- tronics, 2021, 36(3): 2964-2970. [24] Fiori F.On the use of magnetically coupled resonant snubbers to mitigate the electromagnetic emission of power switching circuits[J]. IEEE Transactions on Electromagnetic Compatibility, 2022, 64(1): 259-262. [25] Wang Zhiqiang, Shi Xiaojie, Tolbert L M, et al.A di/dt feedback-based active gate driver for smart switching and fast overcurrent protection of IGBT modules[J]. IEEE Transactions on Power Electronics, 2014, 29(7): 3720-3732. [26] 曾正, 邵伟华, 陈昊, 等. 基于栅极驱动回路的SiC MOSFET开关行为调控[J]. 中国电机工程学报, 2018, 38(4): 1165-1176, 1294. Zeng Zheng, Shao Weihua, Chen Hao, et al.On-off behavior control of SiC MOSFET by gate drive loops[J]. Proceedings of the CSEE, 2018, 38(4): 1165-1176, 1294. [27] 邵天骢, 郑琼林, 李志君, 等. 基于干扰动态响应机理的SiC MOSFET驱动设计[J]. 电工技术学报, 2021, 36(20): 4204-4214. Shao Tiancong, Zheng Trillion Q, Li Zhijun, et al.SiC MOSFET gate driver design based on inter- ference dynamic response mechanism[J]. Transa- ctions of China Electrotechnical Society, 2021, 36(20): 4204-4214. [28] 王宁, 张建忠. 基于开关轨迹优化的SiC MOSFET有源驱动电路研究综述[J]. 电工技术学报, 2022, 37(10): 2523-2537. Wang Ning, Zhang Jianzhong.Review of active gate driver for SiC MOSFET with switching trajectory optimization[J]. Transactions of China Electro- technical Society, 2022, 37(10): 2523-2537. [29] 凌亚涛, 赵争鸣, 姬世奇. 基于主动栅极驱动的IGBT开关特性自调节控制[J]. 电工技术学报, 2021, 36(12): 2482-2494. Ling Yatao, Zhao Zhengming, Ji Shiqi.Self- regulating control of IGBT switching characteristics with active gate drive[J]. Transactions of China Electrotechnical Society, 2021, 36(12): 2482-2494. [30] 李辉, 黄樟坚, 廖兴林, 等. 一种抑制SiC MOSFET桥臂串扰的改进门极驱动设计[J]. 电工技术学报, 2019, 34(2): 275-285. Li Hui, Huang Zhangjian, Liao Xinglin, et al.An improved SiC MOSFET gate driver design for cross- talk suppression in a phase-leg configuration[J]. Transactions of China Electrotechnical Society, 2019, 34(2): 275-285. [31] Lobsiger Y, Kolar J W.Closed-loop di/dt and dv/dt IGBT gate driver[J]. IEEE Transactions on Power Electronics, 2015, 30(6): 3402-3417. [32] Zhao Shuang, Zhao Xingchen, Wei Yuqi, et al.A review of switching slew rate control for silicon carbide devices using active gate drivers[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2021, 9(4): 4096-4114. [33] Zhao Shuang, Dearien A, Wu Yuheng, et al.Adaptive multi-level active gate drivers for SiC power devices[J]. IEEE Transactions on Power Electronics, 2020, 35(2): 1882-1898. [34] Zhao Shuang, Zhao Xingchen, Dearien A, et al.An intelligent versatile model-based trajectory optimized active gate driver for silicon carbide devices[J]. IEEE Journal of Emerging and Selected Topics in Power Electronics, 2020, 8(1): 429-441. [35] Sukhatme Y, Miryala V K, Ganesan P, et al.Digitally controlled gate current source-based active gate driver for silicon carbide MOSFETs[J]. IEEE Transactions on Industrial Electronics, 2020, 67(12): 10121-10133. [36] 冯超, 李虹, 蒋艳锋, 等. 抑制瞬态电压电流尖峰和振荡的电流注入型SiC MOSFET有源驱动方法研究[J]. 中国电机工程学报, 2019, 39(19): 5666-5673, 5894. Feng Chao, Li Hong, Jiang Yanfeng, et al.Research on current injection active drive method of SiC MOSFET with transient voltage and current spike and oscillation suppression[J]. Proceedings of the CSEE, 2019, 39(19): 5666-5673, 5894. [37] Camacho A P, Sala V, Ghorbani H, et al.A novel active gate driver for improving SiC MOSFET switching trajectory[J]. IEEE Transactions on Industrial Electronics, 2017, 64(11): 9032-9042. [38] Nayak P, Hatua K.Active gate driving technique for a 1200V SiC MOSFET to minimize detrimental effects of parasitic inductance in the converter Layout[J]. IEEE Transactions on Industry Applications, 2018, 54(2): 1622-1633. [39] Engelmann G.Experimental investigation on the transient switching behavior of SiC MOSFETs using a stage-wise gate driver[J]. CPSS Transactions on Power Electronics and Applications, 2018, 3(1): 77-87. |
|
|
|