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Two-Order Fitting Model-Based Digital Synchronous Rectifier Control for SiC Bidirectional LLC Converter |
Li Haoran1, Cui Chaohui1, Wang Shengdong2, Zhang Zhiliang3, Hu Cungang1 |
1. School of Electrical Engineering and Automation Anhui University Hefei 230039 China; 2. The 55th Research Institute of CETC Nanjing 210016 China; 3. College of Automation Engineering Nanjing University of Aeronautics and Astronautics Nanjing 211106 China |
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Abstract Conventional LLC synchronous rectifier (SR) typically senses high-frequency signals, easily affected by high dv/dt resulting in duty cycle loss and high conduction loss. The SR method with a given duty cycle cannot track load variations and causes high conduction loss in a wide load range. A two-order fitting model-based digital synchronous rectifier control is proposed for the bidirectional SiC LLC converter, which tracks load variations and switching frequency to calculate the SR on-time online. The turn-on instants between the primary and secondary switching devices are identical, while the calculated SR on-time determines the SR turn-off instants. The proposed control achieves low conduction loss and has high immunity to high switching noise without sensing high-frequency signals. When the resonant inductor and output load have 10% tolerances, the maximum tolerance for the SR on-time is only 2.73%. A prototype of a 6.6kW SiC bidirectional LLC charger was built. Compared with the conventional LLC SR control, the efficiency improvement is up to 0.36% at 6.6kW in the forward mode, and 0.29% at 3.3kW in the reverse mode.
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Received: 31 May 2022
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