|
|
Research on Fatigue Life of Contact in 12kV Vacuum Interrupter under Shocking |
Dong Huajun1,2, Li Dongheng1, Zhong Jianying2, Zhu Ye1, Guo Fangzhun1 |
1. School of Mechanical Engineering Dalian Jiaotong University Dalian 116028 China; 2. Pinggao Group Co. Ltd Pingdingshan 467001 China |
|
|
Abstract In the closing process of vacuum interrupter, the contacts often bears large closing impact. After multiple closing operations, the contacts is likely to produce fatigue damage, which affects the performance of vacuum interrupter. In this study, the dynamic simulation model of the operating mechanism of VS1 vacuum circuit breaker is established to calculate the dynamic characteristics of the dynamic contact in the closing process of the circuit breaker. The 3D nonlinear dynamic analysis software LS-DYNA is used to simulate the closing impact collision of cup-shaped axial magnetic field contact, and the stress and strain results of the contact structure at each time under closing impact are obtained. The fatigue life analysis process of vacuum interrupter contact structure is established in nCode software, the dangerous area of contact structure fatigue life is predicted, and the support plate structure is optimized to improve the fatigue life of contact structure. From the results we can see: The slots of the contact plate and the cup fingers of cup-shaped axial magnetic field contact will produce stress concentration phenomenon under shocking, which is easy to be destroyed. The convex support plate can make the stress distribution of the contact structure more reasonable among the three kinds of support plate structures and it can effectively improve the fatigue life of the contact.
|
Received: 18 May 2021
|
|
|
|
|
[1] 李博, 包涌泉, 彭振东, 等. 基于改进型直流真空断路器弧后暂态仿真及介质恢复特性分析[J]. 电工技术学报, 2021, 36(8): 1752-1760. Li Bo, Bao Yongquan, Peng Zhendong, et al.Post-arc transient simulation and dielectric recovery analysis based on improved DC vacuum circuit breaker[J]. Transactions of China Electrotechnical Society, 2021, 36(8): 1752-1760. [2] 刘思奇, 沈兵, 庄劲武, 等. 混合型真空限流断路器短燃弧短间隙下的介质强度恢复试验研究[J]. 电工技术学报, 2020, 35(2): 284-291. Liu Siqi, Shen Bing, Zhuang Jinwu, et al.Experimental study on vacuum dielectric recovery of hybrid current limiting circuit breaker with short arcing time and short gap[J]. Transactions of China Electrotechnical Society, 2020, 35(2): 284-291. [3] 赵通, 廖敏夫, 陈占清, 等. 不同极性激光触发真空开关触发机制研究[J]. 电工技术学报, 2020, 35(15): 3341-3347. Zhao Tong, Liao Minfu, Chen Zhanqing, et al.Research on the triggering mechanism of laser triggered vacuum switch with different polarities[J]. Transactions of China Electrotechnical Society, 2020, 35(15): 3341-3347. [4] 董华军, 司明月, 郭英杰, 等. 触头片结构对新型带铁心的杯状纵磁真空灭弧室磁场影响仿真[J]. 电工技术学报, 2018, 33(11): 2448-2455. Dong Huajun, Si Mingyue, Guo Yingjie, et al.Influence of contact plate structure on magnetic field strength of a new type of cup-shaped axial magnetic field vacuum interrupter with iron core[J]. Transactions of China Electrotechnical Society, 2018, 33(11): 2448-2455. [5] 张梓莹, 梁德世, 蔡淼中, 等. 机械式高压直流真空断路器换流参数研究[J]. 电工技术学报, 2020, 35(12): 2554-2561. Zhang Ziying, Liang Deshi, Cai Miaozhong, et al.Research on commutation parameters of mechanical HVDC vacuum circuit breaker[J]. Transactions of China Electrotechnical Society, 2020, 35(12): 2554-2561. [6] 王灿, 杜船, 徐杰雄. 中高压直流断路器拓扑综述[J]. 电力系统自动化, 2020, 44(9): 187-199. Wang Can, Du Chuan, Xu Jiexiong.Review of topologies for medium-and high-voltage DC circuit breaker[J]. Automation of Electric Power Systems, 2020, 44(9): 187-199. [7] Li Dandan, Qiao Zhenyang, Yang Na, et al.Study on vector magnetic properties of magnetic materials using hybrid hysteresis model[J]. CES Transactions on Electrical Machines and Systems, 2019, 3(3): 292-296. [8] 彭诗怡, 刘衍, 周涛涛, 等. 基于操作力矩的高压隔离开关机械缺陷智能诊断[J]. 电工技术学报, 2021, 36(7): 1356-1367. Peng Shiyi, Liu Yan, Zhou Taotao, et al.Intelligent diagnosis technology of mechanical defects of high voltage disconnector[J]. Transactions of China Electrotechnical Society, 2021, 36(7): 1356-1367. [9] 温伟杰, 李鹏宇, 李斌, 等. 多端口机械式直流断路器的动作策略与参数优化[J]. 电力系统自动化, 2021, 45(11): 86-94. Wen Weijie, Li Pengyu, Li Bin, et al.Operation strategy and parameter optimization of multi-port mechanical DC circuit breaker[J]. Automation of Electric Power Systems, 2021, 45(11): 86-94. [10] 韩国辉, 余砾, 韩桂全, 等. 126kV真空断路器触头合闸冲击力的测量及仿真分析[J]. 高压电器, 2017, 53(3): 84-89. Han Guohui, Yu Li, Han Guiquan, et al.Measurement and simulation analysis of the contact impact force of 126 kV vacuum circuit breaker[J]. High Voltage Apparatus, 2017, 53(3): 84-89. [11] 王显会, 石磊. 某特种车架在冲击载荷下的瞬态响应分析及疲劳寿命评估研究[J]. 汽车工程, 2009, 31(8): 769-773. Wang Xianhui, Shi Lei.A study on the transient response analysis and fatigue life evaluation of a special vehicle frame under impact load[J]. Automotive Engineering, 2009, 31(8): 769-773. [12] 白凡, 柳勇, 吴君, 等. 基于瞬态分析的浮动核电站高能管路冲击疲劳寿命评估[J]. 装备环境工程, 2019, 16(2): 95-100. Bai Fan, Liu Yong, Wu Jun, et al.Fatigue life assessment for high-energy pipe of floating nuclear power station under shocking based on instantaneous analysis[J]. Equipment Environmental Engineering, 2019, 16(2): 95-100. [13] 邓赛帮, 谭东升, 刘向征, 等. 基于有限元理论的车门疲劳分析及优化[J]. 现代制造工程, 2019(6): 50-54, 22. Deng Saibang, Tan Dongsheng, Liu Xiangzheng, et al.Fatigue analysis and optimization of car door based on finite element theory[J]. Modern Manufacturing Engineering, 2019(6): 50-54, 22. [14] 艾绍贵, 衣立东, 姚晓飞, 等. 126 kV真空断路器操动机构机械可靠性研究[J]. 高压电器, 2020, 56(7): 77-85. Ai Shaogui, Yi Lidong, Yao Xiaofei, et al.Research on mechanical reliability of operating mechanisms of 126 kV vacuum circuit breakers[J]. High Voltage Apparatus, 2020, 56(7): 77-85. [15] 王建华, 张国钢, 闫静, 等. 高压开关电器发展前沿技术[M]. 北京: 机械工业出版社, 2020. [16] Yao Xiaofei, Geng Yingsan, Liu Zhiyuan, et al.Mechanical reliability of a 126 kV single-break vacuum circuit breaker[C]//2015 Annual Reliability and Maintainability Symposium (RAMS), Palm Harbor, FL, USA, 2015: 1-7. [17] 于冉冉. 126kV真空断路器触头碰撞冲击与弹跳研究[D]. 西安: 西安交通大学, 2011. [18] 郑帮涛, 马永. 基于局部应力应变Neuber法的舵板寿命分析[J]. 舰船科学技术, 2014, 36(12): 23-28. Zheng Bangtao, Ma Yong.Analysis of the helm'fatigue-life based on local stress-strain Neuber rule[J]. Ship Science and Technology, 2014, 36(12): 23-28. [19] 闫建伟. 基于多失效模式的枪械关重件使用寿命分析[D]. 南京: 南京理工大学, 2016. [20] 董华军, 杨海军, 郭英杰, 等. 一种具有横纵磁场的新型真空灭弧室触头三维磁场仿真[J]. 电工技术学报, 2015, 30(5): 111-118. Dong Huajun, Yang Haijun, Guo Yingjie, et al.3-D magnetic field simulation of a new-type contact with TMF-AMF for vacuum interrupters[J]. Transactions of China Electrotechnical Society, 2015, 30(5): 111-118. [21] Wang Haoqing, Zhang Bojian, Li Xiangyang, et al.An improvement of a contact spring pin of a 126 kV vacuum circuit breaker by orthogonal experimental design[C]//2017 4th International Conference on Electric Power Equipment-Switching Technology (ICEPE-ST), Xi'an, China, 2017: 947-950. |
|
|
|