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Differential Voltage Asynchronous Drive Technology for Optimizing IGBT Parallel Switching Characteristics |
Huang Xianjin1, Pan Jiaqi1, Jia Jingwen1, Bai Hongchao2, Yu Jinbiao2 |
1. School of Electrical Engineering Beijing Jiaotong University Beijing 100044 China; 2. Shandong Ainuo Instrument Co. Ltd Jinan 250104 China |
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Abstract There is a growing demand for higher-capacity converters in large-scale energy storage and offshore wind power. The parallel application of IGBT (insulated gate bipolar transistor) modules has emerged as an effective strategy for enhancing converter capacity. This approach not only leverages the robustness and efficiency of IGBT technology but also allows for scalability in power conversion systems, keeping pace with the expanding requirements of modern energy infrastructure. Due to objective factors such as design, processing, and assembly, dynamic and static parasitic parameter differences exist between the branches of the parallel power circuit. In multi-module IGBT parallel operation, the branch current equalization characteristics affect the operating characteristics of the entire parallel system. Therefore, the main concern is improving the dynamic and static current equalization and the derating rate of IGBT modules. The process variables in the form of current rise rate and current peak value at the moment of turn-on current affect the consistency of the switching process of multi-branch IGBTs. Based on the inherent parameter differences of parallel branch IGBT drive control loops, this paper proposes a parallel IGBT differential asynchronous drive technology. Adjusting the asynchronous gap of the drive pulses and changing the amplitude and duration of the drive voltage can drive the switching process current of IGBTs in each branch consistently. Hence, the control of IGBT gate pulses of different branches is coordinated. The effects of the drive signal asynchronous gap drive differential voltage and voltage adjustment time on the dynamic current slope unbalance during the switching process are investigated, and the control parameter coupling relationship is analyzed to optimize the parameter setting method. Based on the actual IGBT module parameters, a mathematical model of the device operating characteristics is established, and the parallel IGBT switching simulation and the actual working condition test are carried out. The results proved that the selected optimized design parameters can significantly improve the dynamic equalization of the switching characteristics of the parallel IGBT module, which verifies the feasibility of the optimized parameter design method. This paper proposes differential voltage asynchronous drive technology for optimizing IGBT parallel switching characteristics. The following conclusions can be drawn. (1) Differential voltage asynchronous drive technology is based on the concept of equivalent current slope. The consistency of the parallel branch current slope can be improved by coordinating the relationship between the three control parameters of the asynchronous gap, drive differential voltage, and voltage adjustment time. (2) The optimal compensation range of the switching process is obtained, and the selected optimal design parameters can significantly optimize the shunt dynamic current uniformity problem. (3) A double-pulse test platform is built to verify the proposed method’s control and compensation effects on dynamic equal-current characteristics during switching. The drive control of four parallel modules is analyzed, which proves the differential pressure asynchronous drive method significantly improves the dynamic characteristics of the multi-module parallel system.
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Received: 11 June 2024
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