|
|
A Bipolar Square-Wave Pulsed Power Supply for Sterilization of Liquid Food |
Zhu Bo1, Ma Chengyong1, Wu Guoyan1,2, Su He1, Wei Xinlao1 |
1. Key Laboratory of Engineering Dielectrics and Its Application Ministry of Education Harbin University of Science and Technology Harbin 150080 China; 2. Huaneng Guanyun Clean Energy Power Generation Co. Ltd Lianyungang 222228 China |
|
|
Abstract Pulsed electric fields (PEF) sterilization technology has the advantages of low energy consumption, short sterilization time, high efficiency, and low processing temperature. The high-voltage pulsed electric field acts on the biofilm of the cell to form a transmembrane voltage. When the trans-mode voltage exceeds a certain critical value, cells rupture and ultimately die completely. The sterilization technology has a small temperature rise and can maximize the retention of food nutrition and flavor taste. This non-thermal sterilization technology has received extensive attention. At present, the bipolar pulse power supply solves the tailing phenomenon in the sterilization of liquid food by means of discharge circuit and controlling the conduction time of solid state switch, but the tailing phenomenon still exists, which will cause the temperature of the treated liquid to rise, damage food nutrition, affect taste, and lead to the abnormal discharge of the treated liquid. A new topology structure based on Marx circuit is proposed. This topology reduces the number of semiconductor switches used. A discharge circuit for residual charges of diverse loads is designed. The working process of the new topology circuit is introduced in detail. Combined with the control of the conduction sequence of the semiconductor switch in the bipolar pulse circuit, the output of the bipolar square wave pulse is realized. The feasibility analysis of the three-stage bipolar square wave pulse circuit is carried out by using OrCAD simulation software. It is verified by simulation that the output waveform of the power supply is still a square wave under the resistance-capacitance load, which realizes the steepening of the bipolar square wave pulse waveform. At the same time, it is verified that the circuit has clamping function. The experimental prototype of a three-stage bipolar square wave pulse power supply is designed and built. The performance index of the pulse power supply prototype and the selection of the main components are given. The solid-state switch uses ABB's 5SNE0800E330100 module containing an anti-parallel diode and a separate diode module. The module can make the power supply structure more compact, reduce the inductance component of the circuit, and improve the rising edge of the bipolar square wave pulse. The test results show that the bipolar pulse power supply achieves a high-voltage pulse output of ±6 kV and 50~500 Hz. The output pulse width is 2~20 μs. The rising edge and falling edge of the positive and negative pulses are within 300 ns. By designing a circuit to discharge the load in a timely manner, the pulse tail is significantly steepened, and it has good load adaptability. A bipolar square wave pulse power supply sterilization experimental platform was established. The high voltage pulse sterilization system platform is mainly composed of bipolar square wave pulse power supply, liquid device to be treated, water pump, degassing treatment room, sterilization treatment room, liquid device after treatment, temperature control device and measuring device. Taking the bacteria naturally existing in raw egg white as an example, the sterilization experiment was carried out to study the sterilization effect under different amplitude, frequency and pulse width of high voltage pulse power supply output. The results show that increasing the voltage amplitude, frequency and width of bipolar square wave pulse output can enhance the sterilization effect of liquid food, and the increase of pulse voltage amplitude can improve the sterilization effect more significantly. However, the increase of pulse voltage amplitude, frequency and pulse width will lead to the temperature rise of liquid food and lead to abnormal discharge. Therefore, it is necessary to adjust three parameters reasonably to control the temperature rise of liquid food in order to achieve better sterilization effect.
|
Received: 23 June 2023
|
|
|
|
|
[1] 王潇栋, 孔阳芷, 张艳玲, 等. 杀菌技术的作用机制及在食品领域中的应用[J]. 中国酿造, 2022, 41(2): 1-8. Wang Xiaodong, Kong Yangzhi, Zhang Yanling, et al.Mechanism of sterilization technology and its application in food field[J]. China Brewing, 2022, 41(2): 1-8. [2] 李梦杰, 胡坦, 潘思轶. 食品体系组成及加工方式对植物次生代谢物生物利用度的影响研究进展[J]. 食品科学, 2022, 43(5): 328-337. Li Mengjie, Hu Tan, Pan Siyi.Effects of food composition and processing methods on bioavailability of plant secondary metabolites[J]. Food Science, 2022, 43(5): 328-337. [3] 黄艺, 李丹丹, 杨哪, 等. 电场处理对酶活力的影响[J]. 中国食品学报, 2021, 21(11): 377-388. Huang Yi, Li Dandan, Yang Na, et al.The effects of electric field treatments on enzyme activity[J]. Journal of Chinese Institute of Food Science and Technology, 2021, 21(11): 377-388. [4] 吴晓, 米彦, 郑伟, 等. 脉冲电场对细胞膜电穿孔面积的影响研究[J]. 电工技术学报, 2023, 38(14): 3779-3788. Wu Xiao, Mi Yan, Zheng Wei, et al.Effect of pulsed electric field on electroporation area of cell membrane[J]. Transactions of China Electrotechnical Society, 2023, 38(14): 3779-3788. [5] 齐梦圆, 刘卿妍, 石素素, 等. 高压电场技术在食品杀菌中的应用研究进展[J]. 食品科学, 2022, 43(11): 284-292. Qi Mengyuan, Liu Qingyan, Shi Susu, et al.Recent progress in the application of high-voltage electric field technology in food sterilization[J]. Food Science, 2022, 43(11): 284-292. [6] 魏新劳, 王浩然, 郭政良, 等. 工业用高压脉冲电场灭菌电源研制[J]. 电机与控制学报, 2019, 23(3): 65-72. Wei Xinlao, Wang Haoran, Guo Zhengliang, et al.Development of industrial high voltage pulsed electric field sterilization power supply[J]. Electric Machines and Control, 2019, 23(3): 65-72. [7] 魏新劳, 李家辉, 延二宝. 脉冲电场作用下细菌细胞膜跨膜电压分析[J]. 电机与控制学报, 2010, 14(5): 84-90. Wei Xinlao, Li Jiahui, Yan Erbao.Analysis for transmembrane voltage on bacterial membrane in pulsed electric field[J]. Electric Machines and Control, 2010, 14(5): 84-90. [8] Zhu Bo, Su He, Fang Zhihan, et al.Development of a high-voltage pulsed electric field sterilization power supply using a new topology circuit[J]. Energies, 2023, 16(6): 2741. [9] Chen Xiaotian, Yu Lin, Jiang Tingting, et al.A high-voltage solid-state switch based on series connection of IGBTs for PEF applications[J]. IEEE Transactions on Plasma Science, 2017, 45(8): 2328-2334. [10] 张若兵, 陈杰, 肖健夫, 等. 高压脉冲电场设备及其在食品非热处理中的应用[J]. 高电压技术, 2011, 37(3): 777-786. Zhang Ruobing, Chen Jie, Xiao Jianfu, et al.Pulsed electric fields system and its application in non-thermal food processing[J]. High Voltage Engineering, 2011, 37(3): 777-786. [11] 朱博, 房志寒, 吴国延, 等. 新型高压脉冲电场灭菌电源的研制[J]. 电机与控制学报, 2022, 26(9): 69-76. Zhu Bo, Fang Zhihan, Wu Guoyan, et al.Development of new high voltage pulsed electric field sterilization power supply[J]. Electric Machines and Control, 2022, 26(9): 69-76. [12] 黄冬冬, 李江涛, 何双, 等. 用于特高压换流变压器宽频特性测量的脉冲发生器设计[J]. 高压电器, 2022, 58(7): 191-198. Huang Dongdong, Li Jiangtao, He Shuang, et al.Design of pulse generator for measurement of broadband characteristics of UHV converter transformer[J]. High Voltage Apparatus, 2022, 58(7): 191-198. [13] Wang Qijun, Li Yifei, Sun Dawen, et al.Enhancing food processing by pulsed and high voltage electric fields: principles and applications[J]. Critical Reviews in Food Science and Nutrition, 2018, 58(13): 2285-2298. [14] 吴忠航, 石浩志, 姜松, 等. 用于细胞电穿孔的双极性脉冲发生器的研制[J]. 核技术, 2021, 44(10): 19-24. Wu Zhonghang, Shi Haozhi, Jiang Song, et al.Development of bipolar pulse generator for cell electroporation[J]. Nuclear Techniques, 2021, 44(10): 19-24. [15] 熊兰, 杨子康, 胡国辉, 等. 一种采用全固态开关的高压双极性脉冲源[J]. 电机与控制学报, 2015, 19(9): 73-80. Xiong Lan, Yang Zikang, Hu Guohui, et al.One type of high voltage bipolar square pulser based on all-solid-state switch devices[J]. Electric Machines and Control, 2015, 19(9): 73-80. [16] 董守龙, 周晓宇, 余亮, 等. 基于磁隔离驱动的双极性Marx脉冲源研制[J]. 电工技术学报, 2023, 38(8): 2015-2024. Dong Shoulong, Zhou Xiaoyu, Yu Liang, et al.The development of bipolar Marx pulse generator based on magnetic isolated driver[J]. Transactions of China Electrotechnical Society, 2023, 38(8): 2015-2024. [17] 许宁, 米彦, 李政民, 等. 用于电感负载的全固态双极性LTD型脉冲电流发生器[J]. 电工技术学报, 2023, 38(13): 3413-3424. Xu Ning, Mi Yan, Li Zhengmin, et al.All-solid-state bipolar linear transformer drive-type pulse current generator for inductive loads[J]. Transactions of China Electrotechnical Society, 2023, 38(13): 3413-3424. [18] 魏新劳, 郭政良, 王浩然. 双极性高频高压方波脉冲电源研究述评[J]. 重庆大学学报, 2017, 40(6): 36-46. Wei Xinlao, Guo Zhengliang, Wang Haoran.Commentary on the research of bipolar high-frequency and high-voltage square wave pulse power supply[J]. Journal of Chongqing University, 2017, 40(6): 36-46. [19] 熊兰, 马龙, 胡国辉, 等. 具有负载普适性的高压双极性方波脉冲源研制[J]. 电工技术学报, 2015, 30(12): 51-60. Xiong Lan, Ma Long, Hu Guohui, et al.A newly high-voltage square bipolar pulse generator for various loads[J]. Transactions of China Electrotechnical Society, 2015, 30(12): 51-60. [20] 葛劲伟, 姜松, 饶俊峰, 等. 全固态高压双极性方波脉冲叠加器的研制[J]. 高电压技术, 2019, 45(4): 1305-1312. Ge Jinwei, Jiang Song, Rao Junfeng, et al.Development of all-solid-state bipolar pulse adder with high voltage rectangular wave pulses output[J]. High Voltage Engineering, 2019, 45(4): 1305-1312. [21] 魏新劳, 丁厦, 石丹丹, 等. 脉冲电场灭菌用固态高压开关的研制[J]. 电机与控制学报, 2016, 20(7): 24-31. Wei Xinlao, Ding Sha, Shi Dandan, et al.Development of solid-state high voltage switch for high-voltage pulsed electric field sterilization[J]. Electric Machines and Control, 2016, 20(7): 24-31. [22] 魏新劳, 李玉龙, 丁厦, 等. 脉冲电压作用下液体食品等效阻抗测量[J]. 高电压技术, 2016, 42(5): 1363-1372. Wei Xinlao, Li Yulong, Ding Xia, et al.Measurement of liquid food equivalent impedance under impulse voltage[J]. High Voltage Engineering, 2016, 42(5): 1363-1372. [23] Elserougi A, Massoud A, Ahmed S.Conceptual study of a bipolar modular high voltage pulse generator with sequential charging[J]. IEEE Transactions on Dielectrics and Electrical Insulation, 2016, 23(6): 3450-3457. [24] 迟媛, 弓敏, 马艳秋, 等. 超声协同次氯酸钠杀灭腐败菌效果与动力学研究[J]. 农业机械学报, 2020, 51(7): 372-381. Chi Yuan, Gong Min, Ma Yanqiu, et al.Bactericidal effect of three typical strains by ultrasonic combined with sodium hypochlorite[J]. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(7): 372-381. |
|
|
|