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Electromagnetic Performance Analysis of a Hybrid Excitation Synchronous Machine Based on 3D Equivalent Magnetic Network |
Tong Wenming, Wang Ping, Wu Shengnan, Jia Jianguo |
National Engineering Research Center for Rare-earth Permanent Magnet Machines Shenyang University of Technology Shenyang 110870 China |
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Abstract Hybrid excitation synchronous machines (HESM), due to the advantages of convenient air gap magnetic field regulation, high torque density and high efficiency, are widely used in industrial applications, new energy transportation equipment and power generation. The three-dimensional (3D)finite element analysis (FEA) is widely used in machine design due to the ability to consider saturation and complex geometries. However, it is time-consuming due to the need for high-precision mesh. The analytical method based on Laplace-Poisson equation is one of the effective tools to quickly obtain the machines performance, but it is difficult to consider the influence of core saturation, which will reduce the calculation accuracy. In order to achieve balance between calculation accuracy and calculation time, this paper proposes an improved 3D nonlinear dynamic equivalentic magnetic network(EMN) model to predict the electromagnetic characteristics and magnetic modulation capability of the HESM. Firstly, the topology of HESM with modularized stator and rotor structure is introduced, and the axial, tangential and radial equivalent permeances in the motor are analyzed. Secondly, based on the magnetic flux tube theory, the 3D EMN model of the HESM is established considering the influence of non-uniform saturation of modular stator teeth and rotor pole shoes, flux leakage between magnetic poles, end flux leakage and the flux leakage in stator slots. Finally, the change laws of the equivalent permeances of the air gap during the machine rotation is studied, and the corresponding equivalent air gap permeance model is established to improve the speed of EMN dynamic analysis. Compared with the traditional 3D EMN model, the proposed 3D EMN model can further improve the calculation accuracy while ensuring the calculation speed for the HESM. The calculated air-gap flux density waveforms, flux linkage waveforms, back electro motive force (EMF) and torque by the proposed 3D EMN model are compared with FEA and experimental results. For the three states of no excitation current, magnetizing and demagnetizing, the air gap flux density errors calculated by the proposed 3D EMN model are 2.96%、2.38%、2.34% respectively, which is greatly reduced compared with the traditional 3D EMN model. The improvement of the calculation accuracy proves the effectiveness of the improved EMN model by taking into account the influence of non-uniform saturation and flux leakages. The flux linkage waveforms and back EMF waveforms calculated by the model under no-load and load conditions are also in good agreement with FEA results, and the calculation errors are within the acceptable ranges. The electromagnetic torques calculated by the proposed 3D EMN model under different armature currents is basically consistent with the experimental and FEA results, which also shows the validity of the proposed model. In addition, the calculation time of the proposed 3D EMN model is only 0.05% of that of the FEA. The following conclusions can be drawn from the above analysis: ①Compared with traditional 3D EMN, the calculation accuracy of the proposed 3D EMN model is improved by about 9.5% due to the consideration of non-uniform saturation of modular stator teeth/rotor pole shoes, and end flux leakage between magnetic poles. ②Compared with FEA, the proposed 3D EMN model has shorter calculation time while ensuring calculation accuracy, since the number of nodes divided in the proposed model is far less than FEA. ③The proposed modelis universal for HESM, which bring convenience to the design and optimization of related types of motors.
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Received: 15 October 2021
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