Transactions of China Electrotechnical Society  2025, Vol. 40 Issue (8): 2451-2463    DOI: 10.19595/j.cnki.1000-6753.tces.240519
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Mixed Pulse Width Modulation Technology of Permanent Magnet Synchronous Motor Based on Single Current Sensor
Tian Lisi, Zong Nailong, Liu Liwei, Zhang Jiaming, Hu Dongfang
School of Electrical Engineering China University of Mining and Technology Xuzhou 221116 China

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Abstract  Permanent magnet synchronous motors are widely used in industrial production and other fields due to their advantages of high power density, high reliability, and high efficiency. Real-time and accurate three-phase current feedback is the key to AC drive system control. Compared with the traditional multi-current sensor drive control, using a single current sensor to achieve three-phase current reconstruction can reduce costs and improve the reliability of the motor system under complex working conditions. Combined with the improved IRTPWM algorithm and the BSPWM algorithm, this paper forms a hybrid pulse width modulation algorithm to solve the low-key brake dead zone and the reconstructed dead zone at the sector boundary. Then, an improved two-point sampling strategy is adopted to eliminate the second type of time-sharing sampling error and simplify the current compensation step, which fixes the sampling time of the two samples and the sampling spacing as the minimum sampling time.
Based on the traditional RTPWM algorithm, the improved IRTPWM algorithm calculates the action time of the other two effective voltage vectors. The action time of the vector is fixed with the least influence on the synthetic reference voltage vector among the three vectors, and the three effective voltage vectors and zero vectors are recorded. It collects the phase current at the beginning and end of the optimal measurement vector.
The traditional RTPWM algorithm cannot achieve medium and high-speed operation alone. The measurement phase backward shift modulation method (BSPWM) is proposed to eliminate the dead zone of current reconstruction by combining the measurement phase backward shift modulation method and the IRTPWM algorithm outside the working area of the IRTPWM algorithm. The mixed pulse width modulation algorithm can complete the current acquisition twice at two fixed particular sampling points, and the first type of time-sharing sampling error only needs to be compensated. Therefore, the current compensation steps of the traditional mixed pulse width modulation algorithm are reduced from four steps to two steps, and the computing burden of the processing unit is reduced.
The simulation and experimental results show that the error between the reconstruction and the actual current is tiny, which proves that the proposed current reconstruction has high accuracy in both steady-state and transient states. Under the dynamic working conditions of fixed load torque of 2 N·m with the rotation speed of 300 r/min and 600 r/min back and forth and fixed speed of 400 r/min with load torque switching back and forth between 1 N·m and 3 N·m, the motor speed, q-axis current, and three-phase current do not cause great disturbance due to the switching of the algorithm.
The following conclusions can be drawn. (1) The combination of the IRTPWM algorithm and BSPWM algorithm effectively eliminates the influence of the dead zone of current reconstruction. (2) The IRTPWM algorithm has higher current reconstruction accuracy and lower current harmonic value than the traditional RTPWM, and the BSPWM algorithm has higher current reconstruction accuracy than the traditional phase-shifting method. (3) The improved two-point sampling strategy can reduce the number of current compensations and current reconstruction errors, simplifying the experimental algorithm and improving the control performance of PMSM.
Key wordsPermanent magnet synchronous motor      single current sensor      reconstruction dead zone      mixed pulse width modulation      current compensation     
Received: 01 April 2024     
PACS: TM341  
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Tian Lisi
Zong Nailong
Liu Liwei
Zhang Jiaming
Hu Dongfang
Cite this article:   
Tian Lisi,Zong Nailong,Liu Liwei等. Mixed Pulse Width Modulation Technology of Permanent Magnet Synchronous Motor Based on Single Current Sensor[J]. Transactions of China Electrotechnical Society, 2025, 40(8): 2451-2463.
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